Extension Wing Router Tables - Woodpeckers Router Tables - Routing

Last week I built my quick release router lift and this week I made an extension wing for my table saw to mount the router lift to. My last router table was built specifically for my last shop. It had a French cleat on the back which allowed it to be mounted to a waste height French cleat on the wall.

So it just sat and collected dust for the past 6 months. I previously had a table saw mounted router table but my main issue with it was breaking down the router table setup to use the table saw.

With the stop block incorporated into the new etxension lift that is no longer a problem. So for that reason I decided it would be best to save shop space and put this one back in the table saw. Either way, completing this should allow me to complete router table tasks much more easily. I do have plans available for those who are interested in this entire router table setup. Detailed plans are available at the bottom of this article. The extension wing itself continues the theme of the router lift in router table extension wing plans value the goal was to be win simple.

The router lift plan has a cutlist that includes parts for both extsnsion extension wing as well as the table fence.

Because I already cut these parts in the router lift build all I had to do was assemble. I often get asked what kind of plywood I am using. While this stuff is a plams step up from cheap pine plywood I do wish I could get a hold of a little better quality plywood for around the same price.

With the insert plate cut to its final rectangle size I located it on the surface according to the plan and marked the perimeter with a pencil. Previously I router table extension wing plans value pocket holes to make a guide frame when cutting insert plate holes. For some reason I chose to use double sided tape instead.

The tape worked great but unfortunately I was left with a router table extension wing plans value of sticky residue that took about an hour to remove with a chisel. The purpose of the guide frame is to give a reference for the exact perimeter needed for the insert plate. Using a router bit with a guide bearing I could route out the rest of the material leaving a perfect router table extension wing plans value for the insert plate to sit in.

The router lift will be mounted to the bottom side of the extension wing. When you drive screws into a material without predrilling the material will mushroom out just a little bit so I predrilled countersunk holes into the top of the router lift.

That way after the screw goes through the router lift and starts to go into the extension router table extension wing plans value the mushroom that will be formed will have a little bit of expansion room into the countersink thus allowing for a snug connection between the two layers of plywood. And mounting it to the bottom of the extension wing before it is installed. I made sure to line it up with the dimensions in the plan.

With the factory extension wing removed from the table saw I can transfer the mounting locations to the new extension wing. And drill router table extension wing plans value holes. I was actually able to use mounting holes that were much exxtension away from the table saw than the previous wing which helped to evenly distribute the weight of the wing.

Time to install. I was quite pleased at how much of a snug, yet effortless fit it ended up being. Of course the next step is leveling it to the table saw surface. An area where this router table system will shine is in dust router table extension wing plans value. It really does a great job at bringing full dust collection right up to the cutting edge of the router.

After a bit of sanding and filing to remove the corners on the insert calue it is fit into the hole. Then the insert plate can be lowered on top of the bit to form an indent right at the fouter location.

To make the dust collection really efficient a much larger hole is cut behind the router bit hole. This creates an unobstructed path for the dust collection to reach right up to the router bit. With the extension wing build and mounted and the insert plate fitting properly I had to call it quits for the day.

I ran out of time and I knew the video was getting long. The router fence will be for another day. As you stand in front of router rail would run left to right. Also including into your fence?

The masking tape leaves less residue whilst holding well enough when rubbed down properly on both pieces, and the Superglue is used to stick the two tape surfaces together.

Really enjoy your vids. Jay, it looks awesome!!! Keep up the good work!!! Jay — I really like this design. I will probably build it this spring. Question — are you going Router Table Extension Wing Plans Database to eouter the table saw fence for the router or build a second fence? Could the blank insert be clamped in place with the Forstner bit in the router and the router then raised to start cutting the hole, before flipping over the insert and finishing off the cut from the other side?

Spinning the forstner bit with the router would probably do more burning than cutting due to the speed. I have not ordered the plans for your router table insert as yet because I am not sure that I can resize it to fit the opening in my Rigid jobsite saw. I read that the other users who have made an insert for this saw are able to leave the insert in as long as the fence is locked down on top of the extensiob since there is no way to fasten it in place.

Any thoughts? Just saying!!! Sign router table extension wing plans value. Log into your account. Privacy Policy. Password recovery. Forgot your password? Get help. Jays Custom Creations. Woodshop Tour — after 9ish years in business. DIY Elevator Follow-up. How big is the shaft of roiter Forstner bit?

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