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16.05.2021Well, in my case, I want to add an other stage previous to the vaccum cleaner in order to extend duust life of vaccum bag. In the dush, reducing the use of vaccum bags and collectoor the best suction power everytime.
The overview use is that the centrifugal force created by this fast, circular air flow drives the heavier particles, fines, and dust outward toward the wall of the cyclone chamber. They hit the wall, lose velocity, and fall down into a hopper or a bin located underneath the cyclone collector. Now, we are going to make some calculations in order to fit the cyclone design to our requirements.
I let you a link where you will be able to find how to calculate every parameter. Calculations cyclone document. I chose a standard Swift cyclone for a tangencial inlet.
Note : Depending on your vaccum cleaner and their flexible pipes, you will have to dusf the inlet and outlet cyclone conections. Once we have already defined our requirements and calculated all dymensions of our cyclone, we will start to design it on 3D model.
In my case, I designed it in two main parts, because it's too long, but it will depends of your printer size. The next step is to design the couplings to conect the ends of my flexible pipes. So, for the outlet of the ciclone, I designed a adaptor to conect a flexible pipe from my vaccum cleaner. As well as for the inlet cyclone I designed a kind of dus to adapt the end of other flexible pipe, which works as a inlet air flow.
Note : I recomend designing cyclone with aproximatly mm width in order to prevent the premature wear of the internal cyclone walls, which are constantly in touch with abrasive materials.
Other recommendation, should be adding washer made of flexible material between collfctor screw conexion in order to make it as airtight as possible.
Printing parts it's my favourite step, we just need to get some material as PLA or even ABS for single stage dust collector conversion 3d stronger sinle more resistant parts and TPU or any flex filament for make the seal joints.
In my case, I used heat threaded stzge, but you can use regular nuts as well, doing holes into the parts which are going to be joined. I let you right here a link about 3D printing parameters, depending on materials you are going to use for the cyclone printing parts: Printing material guide. It's very interesting. Note : Ensuring our plastic 3D printed parts don't have any losses, I single stage dust collector conversion 3d you to use a kind of epoxy which create a surface layer which covers every tiny hole between.
Helping us wiht a soldering iron and pliers, heating the threaded Inserts and pressing it against the hole until it got flushed. Of course, we need a container such a bucket. It should have a hole cut to fit the bottom of the cyclone cone. Note: It's important dyst isn't any hole or air losses on the bucket, in order to avoid wrong conversuon.
To be sure that everything works rightly, we have to be aware of there isn't any air losses at any joint or through any plastic part. And realise that huge percentaje of dust and particles are being collected into the bucket.
I single stage dust collector conversion 3d you will cojversion Single Stage Dust Collector Conversion Question enjoyed the instructable, and if you want just to replicate mine, i'm going to let you attached the.
STL files for every part:. Question 19 days ago on Single stage dust collector conversion 3d 6. Collectpr you be willing to share your Fusion file? I would like to try your design with some changes? Reply 11 months ago.
Single stage dust collector conversion 3d 11 vust ago. Answer 11 months ago. Colkector by the author:.
About: Innovation and Technology! Let's make a cyclone coversion collector from scrach. First of all, why do we need it? And how does it work? Calculations cyclone document I chose a standard Swift cyclone for a tangencial inlet. Note: Letting the holes diameters a little bit smaller, you will get a better fit. If single stage dust collector conversion 3d the parts have been made rightly. When we assemble it, everything should fit properly.
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Answer Upvote. Reply Upvote. Does anyone else Single Stage Dust Collector Conversion Equation have trouble opening the RAR file? I get error message. BillyOh northuser Reply collector months ago. Hi, I have a karcher wd3 vaccum cleaner, and it has around watts. Excellent work! I am going to make one for my workshop cleaner.
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