DIY Puzzles for Kids. The router hole jig gui with the slot should now be at the top and the opening of the slot determines where to drill the hole in this piece. Together we jih build this router circle jig that you will enjoy for a long time. Hand Tools. To be able to slide the rotation point over the threaded rod, a slot must be cut in one of the center point disks.

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Making Dowels without a Lathe. Shooting Board with Attachments. Waterfall Side Table with Storage Shelf. Hand Tools. You can also do this on a router table if you have one! Now cut all the parts to size! Repeat the same process for the handles. Now that we have gone through the list of what we all need for this project, I will explain step by step how I made this router circle jig.

Collect your materials and find the best wood. Together we will build this router circle jig that you will enjoy for a long time. We will start with this step because we will have to join pieces with epoxy glue to make this part. Epoxy glue takes some time to cure about 1 hour depending on the temperature and while the glue is setting we can make the other pieces. By the time all the pieces are made, the glue is dry and we will be able to assemble the jig.

To be able to slide the rotation point over the threaded rod, a slot must be cut in one of the center point disks. Because it is safer to work with a larger piece of wood, we will first saw the slot before cutting out the disk. An additional advantage is that if we cut out the disk later, the slot will be perfectly in the center of the circle.

The slot should be 8mm wide and 8mm deep 0,31 inches by 0,31 inches. Now that the slot has been cut, we can cut out 3 disks with a drill press and a 50mm 1. One disk needs to have the slot in the middle so for that disk we will take the wood where we just made the slot in. Make the disk by lowering the center drill in the middle of the slot and sawing out a circle.

To rotate the center point of this jig we need an anchor point. We make that anchor point by placing a bolt in one of the full disks. The head of the bolt can be marked on the wood and chiseled. Make sure that the head of the bolt is completely sunk into the disk. Now we can glue the bolt into the chiseled hole. To have a strong connection we will use epoxy glue. Epoxy glue is a two-component adhesive. When the resin and the hardener come into contact you have about 5 minutes to process this glue and depending on the temperature the glue is dry after about one hour.

Subscribe to my newsletter and Pocket Hole Jig Banggood Guide be the first to be notified when I post new content on my website. To quickly and easily attach the mold Drill Master Portable Pocket Hole Jig Guitar to the router, we now will make a piece that ensures a firm and tight connection. You can also use a piece of scrap wood for this connection part.

On the back of the Makita , a small bar is molded into the plastic case of the router. By measuring this beam we can make a groove in the wood that is equal to that beam so that the wood will fits perfectly on this guide.

The connection between the mold and the router must be tight. If the connection is loose, the router will be able to move freely and the circle you will make will never be perfect and will show inequalities. I made the slot in the wood with my crosscut sled and the table saw. The height of the saw blade should be set equal to the height of the little bar on the back of the router. After checking whether the connection is good, you can saw the block to the correct width, flush with the back of the router.

In order to clamp the block between the router base and the button, a slot must be made so that the piece can slide over the bolt. We will make that slot by clamping the piece on my crosscut sled, setting the saw blade to the correct depth and sawing the slot to the width equal to the thickness of the clamping bolt.

To attach this piece to the threaded rod we will drill an 8mm hole. To determine the height of the drill hole we will be placing the three disk that we made earlier on top of each other.

The circle with the slot should now be at the top and the opening of the slot determines where to drill the hole in this piece. After these 2 steps, just touch up the edges with a file and sandpaper and the workpiece should look like this:. To attach the connection piece on to the threaded rod we will glue it with CA glue.

Apply CA glue to the threaded rod and place the connection piece on the threaded rod. The slot should be on the outside and the end of the threaded rod should not go beyond the inside of the slot. After the connection piece is in the right position, the accelerator that instantly hardens the glue can be sprayed on.

Of the three disks we made at the beginning of this project, one disk has a slot, one disk has a glued bolt and one disk has remained original. To glue the two pieces together, we place the disk with the bolt down on the table. On the circle with the slot, we ad some wood glue on the side of the slot do not put wood glue into the slot and glue the 2 parts together. Wood glue does not become firm until it can dry under pressure. Therefore you can clamp these 2 parts or use brad nails as I did.

If you do not have a nail gun, you can alternatively use small nails. The original disk will serve as an anchoring point to rotate the router circle jig on. For the moment we are not using this one. Now that all the pieces are ready, they can be brought together.

On the threaded rod, we first place a nut followed by a washer. Then we slide the threaded rod through the opening of the center rotation point. To fix the threaded rod on the center point, we place a washer on the outside again, Pocket Hole Jig Gumtree Guide followed by a nut. This Router circle jig is very easy to operate. Start by connecting the jig to the router. Slide the connection piece behind the clamping bolt and tighten it. Take your workpiece and determine the middle on your workpiece.

Mark this center point with a pencil so that it is clearly visible. Apply double-sided tape to the bottom of the third disc. When we have drilled out that disc, we have drilled a hole in the center of the disc through the center drill, this now comes in handy.

Put your pencil in that hole I use my Pica pencil for this but you can also use a screwdriver. Place the point of the pencil on the previously marked center and now lower the disk. This way you have placed the disk perfectly in the middle of your workpiece. Now you only have to place the router circle jig on the disk that you just placed on the workpiece. Do this by entering the bolt into the hole of the disk you just placed on your workpiece. Make sure you tighten the nuts properly!

Due to the vibrations of the router, these can come off and the diameter of the circle will change. Building a workshop can be tough and involves a lot of trial and error. I know because I was there too.

Thanks to this training, I gained better insights into building a workshop so that I could spend my budget more efficiently. Do you have an addition to this blog or an upbuilding comment? Feel free to let me know in a comment below. Contribute to our community and share your experience and knowledge with others so that we can all learn from each other.

I hope this information was helpful and that this blog and video inspires you. Let me know in a comment below.

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