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It offers enclosed storage with an adjustable shelf, as well as an open storage area. You can make a cabinet from just a half sheet of plywood, a piece of hardboard, and a short 1x4.

Pocket hole screws hold it together. Then drill holes for adjustable shelf pins where shown. The jig makes it easy to keep the holes consistently spaced and aligned.

Note that the Shelf is slightly shorter and narrower than the Top, Bottom and Divider. That makes it easy to fit the Shelf into the cabinet, and to adjust it as needed. You can also cut the Door to size now. Next, cut two Cleats to length from a 1x4 board, as shown in the cutting diagram. Drill pocket holes in the Cleats where shown. After sanding your cabinet parts, you can begin assembling the cabinet.

When you attach them, make sure that the front edge of the Top, Bottom, and Divider all sit flush with the front edge of the Sides, as shown. Make sure that the rear face of each Cleat sits flush with the rear edge of the Top and Bottom, respectively.

For outdoor furniture, get the special coated kind, or the stainless. There are 3 things you need to setup prior to drilling pocket holes for any given board thickness.

These take very little time, and may rarely be adjusted if you commonly work with the same thickness boards. This is really easy, you just loosen the set screw and adjust the fence to the line indicating the thickness of the board being drilled into. Then disengage the clamping mechanism, and tighten the clamp head a bit more. Now when you re-engage the clamp, it should apply pressure against the board. You just need enough pressure here to keep the board from sliding back and forth.

This is done with an allen wrench. There are lines indicating where to set the bit, with the collar at one end, and the step of the bit at the line. Once clamped, you can then drill however many pocket holes 1,2, or 3 you need at this location before unclamping.

While drilling the pocket hole, keep the drill at full speed. Be careful to not apply pressure that pushes the bit out of this alignment, as that can be hard on the bit and the bit-guide. If you attach a shop vac on the jig, your wood chips will do a pretty good job of staying clear. But the shop vac is not required. I rarely use one, and I just make sure to lift the bit out of the hole a few times while drilling, just enough to sling out some of the wood chips.

This helps to keep the bit from getting clogged which causes heat and dulls the bit. When sliding the board over, or putting the next board in the jig, you may want to blow the wood chips away off of the jig platform.

Otherwise they can create a gap under the board and affect the depth of the pocket hole. The first step with assembly is getting the clamps set up. Because of the 15 degree angle of a pocket screw, it has a tendancy to pull one piece along the other, which leaves a ledge in the joint.

To keep this from happening, clamp the pieces in a way that they cannot slip when tightening. You can see the above picture frame project tutorial here opens in a new window. A good pocket joint requires a tight pocket screw, but not so tight you strip the hole out. Instead I set my drill to drill no clutch , and I slowly insert the screw until my drill just starts to bog down.

Normally this is when you would pull in the trigger more, but with pocket screws that would be a mistake. Start out by tightening the screw until you can clearly see it pull the gap closed. Snug it up until it feels good and secure, without really driving it in. Doing this is just asking to strip it out. I usually stay about 3 inches from the ends at this point. Remove the screw, cut a couple tooth picks in half, put a small bit of glue in the stripped hole, and then shove in the tooth picks.

Now you can reinsert the screw and it should hold good. Also put some paste wax on the threads of the screw to lubricate them.

Just apply some glue, push in the dowel, then saw it off flush. Sand it down to make smooth. There may be some parts of this process that you really just need to get some hands-on experience to fully grasp, but I think you can see that the process is not tough at all.

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