These DIY cyclone dust collector projects will provide all the tips to build a lovely one in no time. I think you will find that woodworking retailers are slowly getting up to speed on dust collection, but they are not on the cutting edge of research in this woodworking dust collection system design patterns. Remember me. Great advice! At that distance, because of increased resistance, the air volume drops to under cfm, less than recommended for woodworking tools. I borrowed a new UFO, same as my old collector, to see if anything had been changed. FPM Feet per Minute is the velocity of the airstream.

When working alone or when working with wide or long pieces, a stable support can help create more accurate and struggle free cuts while also Woodworking Dust Collection Pipe System creating a safer work environment. For example, alongside table saws, miter saws, band saws, drill presses, jointers, planners, router tables, etc. These support stands help keep the material traveling smoothly forward in a level direction. A good support stand will allow you to adjust it easily to the required height.

Drilling holes in long material use to be difficult. Furthermore, if not fastened to the floor, the drill press may tend to tip over when working with long material. To create a safer more stable work area, I integrated a drill press with support arms into a workbench. I first cut holes into my workbench to insert the column of the drill press.

Next, I created an adjustable support arm from square tubing that I can install on either side of the drill press. Adding mobility to your tools provides flexibility in your shop allowing you to clear space for something else or for cleanup. Wheels, castors, and mobile bases can make it must easier to move tools, workbenches, and cabinets around.

For example, you can place a mobile band saw bandsaw alongside a wall. Then when cutting long pieces, you can move it easily away from the wall to allow the material to travel forward and be cut. Mobile tools can be especially useful in a small shop. If you are tired of moving tools around to remove dust — wheels can make an amazing solution for you! A doorstop, door wedge, or doorstopper, or some other method of holding or propping a door open can come in handy to ventilate a shop.

This is especially useful when 1 trying to stay cool on warm days, and 2 cleaning a shop or studio. The ability to prop open doors on warm days can help create a natural breeze. This natural ventilation can help move the air helping you stay cooler. Even a slight breeze on warm days can make a big difference. You can also prop open doors to help clean the shop. One of the simplest ways to remove fine dust in a shop is to open the windows and doors, and then use either a leaf blower or a strong fan for blowing the dust out of the shop.

Hopefully, you can take advantage of the prevailing winds mentioned earlier. Always make sure to wear a filtered mask when working with dust. The video above and the images shown below illustrate Woodworking Dust Collection System Design System how I prop open the doors. No more looking for old brooms to hold doors open! An outside covered area also known as a lean-to or shelter is especially helpful when painting, staining, or doing any type of metalwork. The covered area keeps your tools out of the weather, yet it provides maximum ventilation for hazardous fumes.

When welding, if possible work outside for maximum ventilation. I would also highly recommend purchasing a bubble type welding helmets e. These welding helmets allow you to wear a full sized respirator underneath the helmet. Furthermore, you should wear safety goggles and hearing protectors when cutting and working with metal.

I love your portable work table! Going to incorporate into my shop! I also only have a 1 car garage for my shop! Great tips thanks for sharing. Your email address will not be published. Skip to content. Mobile band saw. Close-up view of the jack. Door being propped open using the door handle.

Device used to prop open larger doors. Covered work area. Using a chop saw outside. Welding outside. Two-stage collectors are the next step up. The motor and impeller sit atop a barrel. Chips enter the barrel and are directed downward, although the swirling air inside may occasionally move smaller chips upward.

A filter bag hangs off to one side and collects the finest dust. Two-stage cyclones are at the top of the evolutionary chain. The motor and impeller sit atop a cone-shaped canister, the cyclone, which is connected to a trash can below.

Chips or other large debris enter the cyclone and swirl downward, avoiding the impeller. The longer the cyclonic chamber, the greater its effectiveness at slowing down and separating large particles.

Air is filtered Portable Woodworking Dust Collection Systems Mp3 either by a pleated internal cartridge or by one or more felt bags hanging off to the side of the machine. Internal-cartridge cyclones use the least amount of floor space. The upper bags or cartridge filters of all collectors must be shaken out occasionally to remove fine dust.

Debris entering a single-stage collector passes through the impeller, many of which are made of steel. Even a small bit of metal, such as a screw, can cause a spark when it hits a steel impeller. Dust-collector explosions are rare, but the potential is there. Debris, metal or otherwise, not only makes a racket when it hits an impeller but also imparts stress on the bearing and will shorten its life.

One way to reduce the risk of fire is to choose a single-stage collector with a plastic or aluminum impeller. Steel impellers are fine, however, if you avoid using the dust collector to sweep up miscellaneous debris off the floor or workbench. I also used the 1-hp collector with a PVC duct system 4-in. At that distance, because of increased resistance, the air volume drops to under cfm, less than recommended for woodworking tools.

In reality, however, one can live with that. When I hooked up the 1-hp collector to a newly installed metal duct system, with my tools in the same configuration as before, I was really surprised. The air volume was back up to cfm, very acceptable.

Then I hooked up my old 1-hp collector, which is outfitted with oversized felt bags available from Oneida Air Systems that improve airflow and capture fine dust , and I measured almost cfm. Hooked up to a 6-ft. Cyclones and two-stage collectors have slightly more internal air resistance; hence the lower cfm reading.

Performance ranged from good to so-so, depending on how much sawdust was being spit out by my tools. The best way to direct maximum airflow to the tool being used is to attach a blast gate to each hose. Hooked up to a PVC duct system a run of about 25 ft. A two-stage unit such as the Oneida costs almost twice as much. Penn State Industries also sells a cyclone collector. With two blast gates open, the air volume dropped and was insufficient to operate two big machines at once.

More horsepower does mean more noise; both registered 85 decibels at 8 ft. The Delta comes wired for volts but can be switched over to volts. The Oneida comes without cable or switch.

It can be wired to run on either current. A 2-hp unit can sometimes handle two machines at once Hooked up to two 6-ft. When I connected the 2-hp units to the PVC duct system, they too were robbed of considerable power, but one machine could be operated at a time with satisfactory results. When connected to a metal duct system, the Jet collector really moved a lot of air, cfm at the tablesaw-jointer connection after about 25 ft.

With two blast gates open, the air volume was reduced to less than cfm, still acceptable for some operations. The Dust Boy produced slightly lower readings but still had more than enough power to Woodworking Dust Collection Systems 3d run one tool at a time in any configuration. If you regularly operate more than one machine simultaneously, it would be wise to look at 3-hp or bigger dust collectors.

They cost more, however. Most 2-hp collectors come wired for volts. The Dust Boy can be run at either volts or volts. On the matter of choosing a dust collector, a two-stage cyclone gets my top vote.

A small cyclone collector takes up less room, is easy to empty and runs very clean. For example, on all of the single-stage units, even after running them for only an hour, fine dust appeared on the machine and in the area around it. The Oneida cyclone, outfitted with an internal filter, rubber gaskets and wide metal ring clamps, seals better.

Two-stage units such as the Dust Boy Delta also makes a two-stage collector are also nice and compact. The Dust Boy takes up 6 sq. The Dust Boy as does the Oneida comes with a Leeson motor and cast-aluminum housing and impeller fan , and the sturdy plastic barrel holds a lot of debris, 55 gal. Before it can be emptied, however, the heavy motor and housing must be lifted off.

Removing the lower bag of a single-stage collector is an easy matter of loosening a band clamp. The real fun begins when you try to reattach it. The lower bag must be wrapped around the metal waist of the machine and held in place before the clamp can be cinched. Some manufacturers, such as Jet, add an elastic band inside the lower bag to facilitate reattachment somewhat. The skirt and a standard gal. I just wish the skirt were made of felt rather than the more porous woven fabric.

This setup will reduce the air volume. When an ad says a collector is rated at 1, cfm, what does it mean? Not much, really.

Cfm stands for cubic feet per minute, a measure of the volume of air moving past a point of reference. The cfm figure needs to be put in the context of the amount of resistance, or friction, present called static pressure, or SP. Air moving through duct or hose encounters resistance, just as a person would slipping down a water slide. The more bends and bumps, the slower the ride or the lower the air velocity and volume. Many manufacturers rate their machines without bags or duct attached.

While trying out a number of dust collectors, I measured their performances under real working conditions, using flexible hose, PVC pipe or metal duct in my sq.

I also measured collectors hooked up to a straight piece of 6-in. Collectors ranging in size from 1 hp to 2 hp have impellers fans sized from 10 in. All things being equal motor speed and impeller design , a bigger impeller coupled with a bigger motor will move more air than a smaller pairing.

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