Router Sled Hardware Kit - Lee Valley Tools

I have a 13" Ridgid thickness planer that is a tank. Youttube, I router sled clamps youtube only plane up to that width, and it is unsafe to do anything end grain in my personal opinionso I have, for a long time, wanted to build my own jig. I chose to use MDF wood youtue that it was already very smooth, very easy to cut and rip into the right dimensions, and is quite cheap.

Also, I stand by this design - it worked incredibly well for me on my first go around and I cannot wait to use it again. Here is a link to a SketchUp model of the entire build.

My build video uses uses router sled clamps youtube single piece of 4' x 4' x. Youthbe luck! I'd love to hear if you build this, so make sure you send me a picture or tag me in your build workshopedits on IG. This router sled clamps youtube the full design of my build in 2D if you are uncomfortable with SketchUp remember - SketchUp is free to use online so don't be afraid to learn to use the software!

It took me 2 hours of videos and hands on use to get the feel for how it works, the shortcuts, etc. You can use the large amount of excess to build router sled clamps youtube jigs or just build a larger sled if you'd like! My design leveraged the original size of my MDF. So, if you want to design the same one, then you don't need to make youyube cuts if you can find the original materials I used.

High five yourself because you just saved yourself 3 minutes. I cut two strips from the second piece of MDF all the way through at router sled clamps youtube. Dlamps chose this as it would translate to me being able to plane surfaces up to that thickness.

I can always cut larger strips to make the sled higher if needed for very cheap. Next, I measured the width of the base of my router plate - this will change based on what router you have.

Mine was a little over 5. Lastly, I ripped two more strips, 3 inches wide to serve as the walls of my sled. To begin the assembly, I clamped rojter single base wall to the edge of my large base piece, making router sled clamps youtube everything was as flush and straight as can be Pic 1pre drilled holes for the screws Pic 2then screwed in and attached the sled base wall Router sled clamps youtube 3.

Picture 4 shows the final result. I then repeated for my other wall and was finished with the base. The goal of the sled is to hang over the railings of your base by the same width as your material. My sled is 24" wide, so I measured out, using scrap pieces of MDF, the exact width of the bottom of my sled. I then made the cuts Pic 2 on my Miter Saw.

I then measured our the sled sides to be the exact same soed as the sled roter Pic 3 and cut to length Pic 4. Then, using left over pieces from cutting my sled bottom from Pic 2I cut two pieces at 2" wide to serve as the guides for the sled against the walls Pic 5.

Picture 7 shows all of the final cuts sled bottom, sled sides x 2, sled guides x 2. Clamp our Sled Wall pieces to the outside of your roter bottom piece Pic 1. Double check that your router will fit comfortably but still tightly in between. Pre-drill holes Pic 2 and screw in Pic 3 your wood screws like you did with the sled base to assemble the sled.

Repeat this process for the second wall on the other side. Router sled clamps youtube, clamp on your guides underneath the ends of the sled base Pic 4pre-drill holes again Pic 5and screw in screws Pic 6 to attach the guide. Repeat this process for second guide on the other side.

Router sled clamps youtube check your sled fits and slides tightly but freely on your sled base. If you are careful with measurements and make clean cuts, this shouldn't be an issue at all! Once you have made multiple passes and cut all of the way through, you should end up with a groove Pic 3 that flamps can now pass your dado bit through and surface any piece of wood, etc.

NOTE - You have the freedom to route this hole as wide as you'd like, but be careful not to do it too wide as you'll hit your sled base walls. Also, because your router will have a bit of wiggle room, you'll want to make passes with your router base plate up against both walls so the hole is clean, consistent, and slightly larger than your rouer dado bit width.

Route recommend taking it from the same sled base piece that you've already cut the base and 2" ssled pieces from you should have plenty of extra to do this - and then just router sled clamps youtube them in or use brad nails. Below is the full video of me using it for the first time on a set of Walnut Butcher Block Bedside Tables I was making.

I am so thrilled with how well it works, and youtubr will work for ANY type of wood material you put underneath, all you router sled clamps youtube to do is make sure the piece is secured and shimmed properly so that you begin with as flat and stable of a surface as you can I held it with weights, but you can look into your own solutions that work for you! The best part is, rouger the tools you need for the sled, and the materials, it will still be about half or less the price router sled clamps youtube a router sled clamps youtube slec planer, which many people can't afford and will be limited by anyways.

If you want to know any materials, tools, or have any general questions answered, you can check out the second step or contact me via my website, thecuttingbored. As always, thank you for reading! I would rputer so grateful if you could please subscribe to my Youtube Channel for future projects.

Question 6 weeks ago on Introduction. Thanks for posting. I am going to make clapms this weekend. Would a handheld planer work for this jig or just a router?

I have both but wanted router sled clamps youtube use the planer. Perhaps I could build it to accommodate both. Thanks, Jason jasrupp yahoo. Answer 6 weeks ago. Not sure how you would use the handheld with it - Slev suppose its possible but you'd have to create something routef unique to hold it steady, and then I'm not sure how router sled clamps youtube would plunge it further if needed. I'd stick with the router.

Very easily a dumb question but either way thanx in advance! Reply 6 months ago. Personally, if you are trying to make a decision on a router sled clamps youtube, I would go with a plunge router - just more versatile and easier to manipulate for what you need. You likely would want the plunge for a router sled, and having that feature just makes other adjustments a lot easier in your workflow and accuracy.

Right on! I appreciate the router sled clamps youtube. Again… thanx! It's OK if they project past the slider ends when you router sled clamps youtube the router that far. I made something similar out of scrap plywood to flatten a large sycamore round for a table.

It yutube not nearly this pretty. One coamps I had was that the router youtubw its round base tended to chatter a bit as it slid through the slot. I thought to make a rectangular base for it to better fit into the slide would solve this problem but haven't had another project to test my theory. Only improvement I can think of is perhaps adding some rouyer to the channel that the router moves in so it doesn't bit into the cutout channel when your routing a piece.

But otherwise, I'm building one of these router sled clamps youtube Yutube some MDF from a store display that I routerr out a couple years ago and slex would work great for the router to ride on. Rouyer 3 years ago. I didn't even consider that for some reason and then as I was routing the groove I thought to myself - wait - I need to make router sled clamps youtube I don't knick the walls of this thing.

Youtubr know what - I'm gonna go do that haha. Cheers man - good luck and enjoy your new flat surfaces! Sorry, but what do you mean there - you mean stops at the end router sled clamps youtube the channel on each end? To keep it from cutting the end of the channel or hitting the router sled clamps youtube Would you anticipate using a bushing youtubs doing this cutting?

If so, you wouldn't have to worry about stops. I'm not quite to point to make one. I need cpamps learn how to use the router I just bought. Maybe practice a little this weekend. Saved this though for future ref. When i do build though I think I will put 4 dog holes in appropriate positions so I can sit on top of workbench and easily secure it in one place. Nice sled. It looks like it can jam up on either ends. Maybe add a little wax below to move it more smoothly?

More by the author:. About: I'm a DIYer and creator likes to build, capture, and share my creations. More About Workshop Edits ». Picture 1 shows the full design.

Picture 2 shows the cuts needed for the sled base Picture 3 shows the cuts needed for the sled. I put out oruter every few weeks. Did you make this project?

Share it with us! I Made It! Slex Wooden Spirals by rschoenm in Woodworking. Answer Upvote. Workshop Edits jcrupp Answer 6 weeks ago.

Mar 20,  · Here I show how to make the bodies of some CNC router clamps for T-Bolts. Here is a link to my Banjo Playing Friend: Pegsrunnger.. www.- The new Woodpeckers Coping Sled is the router table accessory you need to make rail & style doors, tenons, lap joints and most other end grain cuts. The Woodpeckers Coping Sled uses two techniques to secure the your work piece. First it traps the board between the adjustable top plate and the www.- s: Making the Router Sled Rails. This is really a simple build. A half-sheet of 3/4″ ply and your plunge router is about all you really need to make this router sled/slab flattening mill. You can make all your cuts at the table saw and get this thing together and up an running easily in half a day.

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