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In this Instructable I am going to show you how I made two different clear router sleds and radius jigs for my trim router. The main reason I wanted to make this was so I could have something to mount my trim router to in order to keep it perfectly vertical while using a round-over bit on small bowls or trays for things like every day carry EDC items or for routing edges on larger items so I could keep the router perpendicular to the surface.

Trying to use a round-over bit on a thin edge can be nearly impossible in some situations without something like this. I also created a shorter sled to use for round-overs and chamfers and also for creating smaller circles. NOTE: If you plan on using any tool for a project please make sure you are familiar with the tool and all of the dangers associated with it. If router round over bit jig 2020 are not familiar with a tool then you should ask someone who is to show you the proper way to use it.

A lot of communities have classes at local colleges on the proper use of tools and machinery. There are also local woodworking clubs that offer classes at very reasonable rates for beginners. I highly recommend using these resources for your safety and for the most efficient use of the tool. Always work safe with the proper safety equipment and guards on your tools. I took the measurements router round over bit jig 2020 the base plate on my Ryobi trim router and then created the model of the smaller plate in Fusion I created the pocket for the base plate just slightly larger than the base plate and a little less deep than the thickness of the plate.

With the plate being slightly proud of the top of the polycarbonate sheet I am able to keep positive pressure on the router base plate when it is attached to the sled. There are really only three pieces in each of the sleds. One piece is the main sled and the other two pieces are what homes the router to the sled with 4 machine router round over bit jig 2020. Once I had the pocket created I added holes down the centerline of the jig that can be used when you want to cut router radii or full circles.

I also designed two rectangular pieces of the base material with the same hole spacing that are used to hold the router. All parts are cut out on the CNC. You just need to countersink the four holes that hold the two extra pieces of base material to the sled which hold the router in place.

Cutting the smaller sled was relatively easy. There are only three parts and all cuts go completely through the material. I did use tabs on this so the parts would not move around once the cuts were completed. After cutting the parts I countersunk the 4 holes around the are where the router mounts to the sled so the machine screw heads would not be protruding from the bottom of the sled. Next I inserted the machine screws from the bottom and flipped router round over bit jig 2020 piece over.

Then I added the two small rectangular pieces of polycarbonate to these 4 machine screws followed by a flat washer, lock washer, and wing nut on each of the screws. All you have to do now is loosen the wing nuts so the router will fit into the opened and then tighten them router round over bit jig 2020 up.

Cutting the larger sled was very similar to the smaller sled. It just took additional time and has 5 parts. I included 2 extra hold down pieces in case I wanted to leave them attached to the sled for even faster changes between having the router in the middle or end of the sled.

Flattening the bottom of a bowl This works great with router round over bit jig 2020 bowl bit that has a small flat portion on the bottom of the bit as well as a guide bearing.

You could also use this over short distances to flatten a piece of wood like a traditional router sled. Routing the top edges of a small bowl or tray to create a round-over or chamfer Both sleds can function to hold the router perpendicular to the work for rounding over the edges of a piece of wood or creating a chamfer on an edge. These should have a guide bearing on the bit as well. Clamping upside down as a small router table I clamped the smaller router sled to a work table upside down to create a small router table for small parts.

It works great for round-overs and chamfers. Cutting circles You can use either sled to cur circles of various radii. I would recommend starting with a shallow depth pass and then increasing the depth little by little to cut the circle. The largest radius you can cut is inch. I have to say that I really think these turned out better than I expected. I think I will end up using the smaller sled a lot more often than the larger one router round over bit jig 2020 it will be very useful to use when adding round-overs or chamfers to edges or when trying to add a router round over bit jig 2020 to a thin edge like on a bowl or tray.

You can also carve one of these out of other material and with different thicknesses, depending how much flex there is in the material you are using. As you can see, all uses work for these sleds work extremely well. I highly recommend making one if you this if will be helpful in your projects. They don't take up much room and the router can be attached or removed in less than a minute with no tools. Can I ask why you wouldn't just cut the bowls on the CNC?

The reason I ask is because I've been trying to figure out the best way to make catch all trays and EDC trays. I thought this was potentially because this jig is faster than the CNC but I wasn't sure. Reply 5 months ago. Great question. I had carved the bowl with the CNC originally, but set the depth a little too shallow to get to the inlay I had put in the bottom. This just allowed me to fix that mistake on my part without having to do a second carve on the CNC to fix it.

Tip 5 months ago. Great build and great idea to use clear polycarbonate instead of wood. Mine is made of plywood and indeed, it is working blind folded. Thumb up! I have thought about adding additional holes for even more radius options, but having the spacing options with the current layout was fine.

I would be worried about the router moving from the motor vibrations, but maybe there would be an option with shims to keep it in place. What is the spacing between the two router mount points on your larger sled? And maybe add some pivot holes between the route mounts? You can do all router round over bit jig 2020 of stuff with this sled. You say that the CAD-file can be downloaded for free, but if we have to supply you with an email-adress why?

That's just my opinion - of course. It's a nice build though. At the bottom of the Instructable I state "If you would like to get a copy of the cut files in Easel you can find it here for free.

It is an easel file for that software. I am still working on a way to not require the email address for people who don't want to supply it. I do need a way to contact people if I update the file and they want to get the newest version. First - thanks for the answer, Steve. Router round over bit jig 2020 my mind the "find it here for free" is the same thing that i can download it - for free.

I provided my email to your site and thought that i could download the file after i did that. This is usually a sign of router round over bit jig 2020 or other fishy behaviour. I have made several similar items like this. Why should i? I hope you understand. By stevemoseley Making At Home Follow. More by the author:. About: Just a guy who likes building things for my family.

More About stevemoseley ». Fusion Projects ». It can also work as a traditional router sled for leveling smaller items between two runners. I also designed two rectangular pieces of the base material with the same hole spacing that are used to hold the router All parts are cut out on the CNC. I did several test cuts using both sleds.

Those cuts were as follows: Flattening the bottom of a bowl This works great with a bowl bit that has a small flat portion on the bottom of the bit as well as a guide bearing. Let me know if you have any questions. Did you make this project? Share it with us! I Made It! Incredible Wooden Spirals by rschoenm in Woodworking. Reply Upvote.

Trend Direct UK CNS Power Tools Ltd Unit 6 Phoenix Business Park, Lion Way Llansamlet Swansea SA7 9FZ Company Number: | VAT Number: - with the bit raised and motor off drop the nose bushing into the template slot. - start the motor and press the router into the sign material, lock the router in the down position. - carefully push the router along the template taking care when doing certain letters (mentioned earlier) - Raise the router bit . Router Bit Basics Sorting through router bit terminology and making selections from a seemingly endless variety of router bits can be confusing, especially if you are new to working with a router. Reading up on the basic router bit facts will help you to choose the best router bits, and to make the best use of them.

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