Using a core box router bit, route a slot deep enough to allow access to the set screw on the disc hub. Don't have an account? Sign In OR. Upload from URL. This is definately a future build for me. Using a round file or same diameter drill bit, round both ends of helt track.

Drain the air tank daily. Water in the airline can damage the tool. Clean the air inlet filter weekly. Line pressure should be increased to compensate for longer air hoses over 26 feet or 8 meters.

Page 7 For replacement parts and technical questions, please call Print page 1 Print document 7 pages. Cancel Delete. Sign In OR. Don't have an account? Mark the height of the bottom of the table and cut the dust collector cover to a 45 degree angle. This will allow the table to tilt down 45 degrees off of square. I had to change the height of the screws holding the dust collector in place.

This wasn't a big deal and I was able to fill the holes in a later step before painting. Use flat head screws to attach the steel to the wooden table. This will give a much more durable work surface as well as hold the two table halves together. Clamp the steel in place and drill the clearance holes through the wood.

Using a metal countersink bit, cut the hole in the metal wider until the flat head screw is flat with the surface. Secure on the other side of the table using t-nuts. This was one of the most stressful steps as I needed to cut into the table to allow for clearance of the dust collection port while tilting the table down 45 degrees.

I cut off little by little until I was able to measure degrees from the disc face to the top of the table. From there, mark what to remove from the steel plate.

Using an angle grinder and a small cut off wheel in a rotary tool, remove this section from the steel. Use hand files to smooth the rough cut edges. This disc sander was designed to have vents in the back utilizing the shopvac as the method to cool the motor.

With the shopvac on, air will be drawn from the back the unit through these vents cooling the motor, around the disc collecting all sawdust created, then into the shopvac itself.

The top and back are held in place using dowel pins along with center finders to drill accompanying holes. The top has two dowels in the front and two in the back. They have drastically different spacing to easily see what way it goes.

The back is held in place using six total pins. Using wood filler, fill all holes and plywood defects. This will make for a much better painting result. Sand when dry. Bend them using vice grips and make these angled hooks. Drill holes in each side of the back panel large enough for the hooks. Use simple chest latches to hold the back in place. If your latches have a small tab at the top, remove it with a file.

Hold the back firmly in Klutch Belt And Disc Sander Zoo place and mark your screw holes. Once each latch is in place, ensure they hold the back firmly in place. Decide on what color scheme you like and paint. Using primer first will give a more bold color while covering up most of the wood grain. There are many commercially available cable stays, but I couldn't find any that was not designed for an electrical box. Since I didn't want to include a box inside my sander I made my own cable stay that functions just the same as anything commercially available for free.

Using some pieces of scrap hardwood, fashon a clamp that will keep the power cord from being pulled from the motor. I used the spindle sander to carve out this small cove. I had originally planned on using wooden washers between the knobs and trunnions, but I found the undesirable effect of it sticking well to the freshly painted surfaces. Using two or three fender washers allows the knobs to be tightened without anything sticking. This simple step will protect your paint job more than anything and will keep your sander in place while in use.

Just screw them in place and forget about them. There is plenty of space inside the housing to store the t-handle hex wrench. If you are concerned about it causing troubles with the motor you can make a simple holder for it, but I didn't find this necessary.

Now that your new disc sander is complete, enjoy it! Make something useful with it! I used this tool many times over the past year when I got distracted by other projects before it was complete. It was extremely useful for these projects clicking on these images will take you to those projects :. What projects have you made with your disc sander?

Have your made your own sander? I want to see them in the comments! I am really impressed with what you were able to do with a few simple tools! This is definately a future build for me. Really nice build and great detail in your plan here. This is on my list to do and I've been checking out several of these here and on YouTube. Yours is definitely one of the better ones I've seen. Thanks for sharing! For a first time attempt at building a tool, especially a power tool, you did a great job.

If I can procure a volt motor I will seriously consider building one for myself. Question 1 year ago on Introduction. I don't have a motor and need to buy one. Problem is that there are many types out there split phase, evaporative cooler etc.

Do you know what type is the best for a sander? I took a different approach when I wanted a disc sander. I found a belt driven Homecraft sander and built a stand for it. I prefer a belt driven version as you can choose your own speed Nice work on yours BTW.

I am definitely going to make this. I may have to borrow some of the power tools I need. The switch is not what I'd call safe. If you can get one that's more suited to power tools [EG: double insulated.

The motor "straps" don't seem strong enough to withstand any real incident. If, say, you jam the sander, the motor could fly off. I would use metal straps with long bolts to secure the motor. Reply 3 years ago.

It would definitely be stronger if you made the entire thing of metal, but I didn't have means to use metal. Use what you got! I can see where you are coming from.

The switch is grounded and the only exterior metal parts that could conduct electricity in the whole tool are the two screws holding the cover in place. It's running on the same power that the rest of the light switches in my house are using and I've never been shocked there. But you're right, it can be safer. You can purchase premade cord reliefs, but they provide no extra benefit than what this free version does in my opinion unless they are used as part of an electrical box.

I completely agree that the use of metal for the straps would make it more secure. However, I didn't have any available and I've been using this sander in an unfinished state for over a year and have not had any troubles. If I ever do, I'll be sure to update this instructable. Reply 2 years ago. Metal motor straps are easy to come by See all 10 brand new listings. Buy It Now.

Add to cart. About this product Product Identifiers brand. Show More Show Less. New New. See all 10 - All listings for this product. Ratings and Reviews Write a review. Most relevant reviews See all 16 reviews.

Best buffer I've ever used The best buffer I've ever had in my hands easy to operate soft start for ease of Klutch Belt And Disc Sander Venture not slinging the polish off I can't brag enough about this makita buffer polisher if you don't believe me then try one you will not be disappointed love makita tools Verified purchase: Yes Condition: New. Happy The makita brand is tops for me, I like it for buffing because I run it hard and long, I needed a polisher because I just painted a truck and I wanted it to really look good, I have a makita grinder that I bought at a garage sale a long time ago and it has been good and tough so I knew it was a good brand, of course it's practically new but I expect the same service from the makita c Powerful , great rotory polisher I own a detailing business, I have 4 of these, because I polish boats and auto, the secret too any power tools longevity ,is not too over heat, the power cord could be an issue if not careful ,thats why it got the 4 rating, but great work horse.

Makita c used polisher that delivered quick Verified purchase: Yes Condition: Pre-owned. Dynabrade 5 inch Random Orbital Sander 5. Drywall Sander with 13 ft.

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