Butt your workpiece against the registration box joint jig for router table 800 and make the first cut. First, install the appropriate guide bushing and bit in your router. Note that wider workpieces require more careful setup because tiny errors multiply by each pin. Shop Talk. But aside from eye candy, these joints are as much substance as show. Tab,e versatile RTJ will cut about a dozen sizes and styles of through and half-blind dovetails, plus four sizes of box joints. In Tools.

We may receive a commission when you use our affiliate links. However, this does not impact our recommendations. Making box joints on a router table is a time-saving alternative to making them on the tablesaw.

More importantly, using a router table leaves your tablesaw free for making those unexpected cuts that every project inevitably requires.

This box joint jig from Eagle America works on a tablesaw and a router table. The router table must have a miter slot, however. Eagle America, www. Here are some supplies and tools we find essential in our everyday work around the shop. In the history of woodworking joinery, box joints sometimes called finger joints are a fairly recent arrival.

They viewed box joints as harder to cut than dovetails. Plus, the joints required glue. True to its name, the box joint found its first practical use later in mass-produced boxes and crates for storage and shipping purposes. Because the fingers multiply the gluing surface area, box joints are super strong, making them the perfect choice for utility boxes and tool chests.

Their decorative appearance is a bonus, lending a unique design element to jewelry boxes and projects like the steak knife box on page The best thing is that with the right jig, you can fashion box joints quickly and easily with either the table saw or router. You can buy a ready-made jig, but you may want to start off with a shop-made version that can be fastened to your miter gauge. This simple but still perfectly functional jig can be made and attached to your miter gauge in less than an hour.

To build it you need a flat piece of stable hardwood for the fence, a short piece of T-track, and a handful of common hardware.

As shown in Figure 1,. Screw the T-track in the groove and fasten the fence to your miter gauge with bolts in the T-track and wing nuts. Next, install the blades you will be using and set your blade height to match the thickness Rockler Router Table Box Joint Jig Review of your box stock.

Adjust the miter-gauge fence so the right side is about 6" beyond the blade and make your first cut through the fence. This notch will be used for the registration pin. Next, mill a strip of hardwood about 5" long to the height and width of the slot.

Precision is important; if you have one, use a dial caliper to sneak up on the exact dimension, as shown below. Make a practice box joint using your jig. Use a caliper to compare the size of the pin and spacer strip to the first notch cut.

It might help to remove the miter-gauge fence to Simple Box Joint Jig For Router Table test the fit. Set the pin spacing for the side by placing the spacer between the registration pin and the blade. Tighten the wing nuts to secure the fence to the miter gauge. Butt your workpiece against the registration pin and make the first cut. Use clamps to support larger boards. Place the notch you just cut over the registration pin and make your second cut. Repeat the process until you reach the opposite edge of the board and final pin.

Butt your workpiece against the registration pin and make your second cut. Test-fit your joint. Box joints rarely come out perfect at first cut. After cutting two practice boards, slide the pieces together and inspect the joint.

Ideally, your joints should be perfectly flush, but this is not always practical. A slight amount of finger protrusion is acceptable and easily leveled with a sharp hand plane or a block of wood wrapped with sandpaper. Conversely, if your fingers are too short, raise the blade. A loose joint not only looks bad, but also may not hold together no matter what glue you use.

On the other hand, if a joint requires force to get it together, the glue will swell the fibers and make the joint impossible to assemble.

Move the registration pin to the right for a tighter joint or to the left for Rockler Router Table Box Joint Jig 95 a looser joint. Note that wider workpieces require more careful setup because tiny errors multiply by each pin. If you plan on rows of box joints, you may want to consider a dedicated box-joint cutter. Neither setup requires shims. As an added plus, the tooth geometry creates perfectly square and smooth flat-bottomed joints. Your notches should have clean exit cuts like the first workpiece shown in the photo on the left.

While dull blades can cause blowout, more often a worn fence is the culprit. Two common ways let you make box joints with a router. One is on a router table with a straight bit and a miter gauge fixture that resembles the table saw jig; the other faster and easier way relies on a router dovetail jig with a box-joint template.

Box-joint templates come packaged with some jigs. If not, you can buy them as a reasonably-priced upgrade. The size of the jig will also limit the width of the boards you can use. Note: Unlike table saw and router table jigs, the tightness of a template-routed box cannot usually be adjusted. If you use a good quality jig, bit, and guide bushing, this is usually not an issue. Each jig is a little different, but here we worked with one of the most popular models to offer a step-by-step overview.

First, install the appropriate guide bushing and bit in your router. Now insert your workpiece into the vertical position and align the guideline on the template with the rear edge of your workpiece.

Best Rap Zitate Englisch Gift Nova G3 Anniversary Bundle Versions Fine Woodworking Coffee Table Join