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01.06.2020
If you like Woodworking Dust Collection Systems, you might love these ideas. Transmitter for iVAC Pro Dust Collection Control System. The iVAC Pro dust collection system creates an electronic link between your workshop dust collector and specific power tools, automatically triggering the vacuum to run only while the tools are in use. The system consists of this compact 3 1/2" × 2 3/8" × 1" transmitter that clamps unobtrusively onto the power tool's electrical cord, plus a switchbox (sold separately) that connects to your dust collector. As soon as the tool begins drawing po. Get free shipping on qualified Dust Collectors & Air Filtration or Buy Online Pick Up in Store today in the Tools Department.  Dust Collection Product Type. Dust Collector. ().  Air-borne dust particulates can dirty up a woodworking space and harm a healthy respiratory system, but with the WEN 3-Speed Remote-Controlled Air Filtration System, you no longer need to worry. This system eradicates these contaminants by catching them in 1 of the 2 easily replaced filters while circulating the air in your work area. www.- offers 6, dust collection systems products. A wide variety of dust collection systems options are available to you  www.- collecting filter input port designed emergency cooling valve, negative pressure testing etc other safety facilities, ensuring the equipment working safety and reliable. 1/6. Online Dust Cleaning Dust Collector Cyclone Furniture Factory Industrial Bag Type Cleaning Dental Cyclone Dust Collector. System Grounding. If you use metal ducts, you should use metal blast gates. Printer-friendly version. PVC duct systems are common in woodworling woodworking shops but users are encouraged to perform their own due diligence to verify their insurance coverage. Great success with both. Another option would be to make your own coupler out of plywood woodworking dust collection systems 3d MDF.

Either PVC or metal will work well. Also, consider spiral pipe which is more durable and easier to seal, although more costly. The HVAC piping in most home centers is 30 gauge or thinner, so it is not a good choice for dust collection. You will need to buy from either a dust collection vendor or a HVAC vendor who carries heavier gauge ductwork. Buying local might provide savings due to the high shipping costs of large pipes.

If you choose PVC, be aware that there are different thicknesses on the market, and you should go with the thinnest stuff you can find. The thinner and lighter the PVC, the easier to work with. Do not get schedule 40 or 80, because these are expensive and heavy, and all of the extra mass is wasted on dust collection which places extremely low pressure on PVC relative to plumbing applications which generally dictate schedule 40 or To cut PVC I simply use a jig saw with whatever wood cutting blade I happen to have on the saw, and it zips right through it.

Does PVC need to be grounded or can it be grounded? These are hotly debated topics all over the internet. I have never heard of an actual example of a fire resulting from static discharge, but there is a potential that you may get static electricity shocks from your PVC duct system if you live in a dry climate.

If this is your situation you can find many suggestions around the internet for grounding your PVC ductwork. I have never gotten a shock in 10 years of running PVC ducting in two different shops, so I have never bothered with grounding mine. Make your duct runs straight and direct with as few turns as possible. Arrange your tools in such a way that the bigger dust producers table saw, planer, etc.

One common mistake is to run ductwork that follows the perimeter of the room, which requires longer runs and more turns in the ductwork for some tools, and performance suffers as a result. Size matters in dust collection. Therefore it is important to have your duct layout in mind when you buy your dust collector, and have your vendor suggest a model that can deliver enough suction at your tools.

That means you will likely have to modify tool ports on some tools, which I will discuss a bit later in the article. It is not that hard, and it is well worth the effort. Pretend Dust Collection Systems For Woodworking Shops Australia you are designing a race car track, and you want to keep the cars going at high speeds into the turn, because once they slow down it is hard to get them moving fast again, and we want to avoid a pileup of cars, or in our case, dust.

Specific choices that help promote gentle dust paths include:. Minimize the flex pipe. Run hard pipe as close to the tool as possible, and use just the flex pipe you need for convenience in case you need to move the tool. Also, choose a good quality flex pipe with smooth interior walls that was designed specifically for dust collection.

Some of the cheaper stuff I have used is extremely rigid, making it terrible to work with. Good flex pipe is expensive, so I am sufficiently motivated to minimize it for that reason as well. Extra ports. When you set up your ductwork consider installing additional ports at logical locations for possible future expansion.

It is easier to do it now rather than pulling your ducts apart later. You can add a blast gate so you are ready to go, or simply place a cap on the pipe which is a bit cheaper. This can also provide a nice cleanout in a convenient location should something ever get lodged in your ductwork. Seal the joints? In a couple key areas, such as where the duct work connects to the dust collector, I use X-Treme tape to seal the joint.

This tape does not leave glue residue, so when you rework your ducting it is easy to remove and does not require cleanup. On metal you will likely need to seal the joints to minimize leaking. Add screws wherever needed to secure joints. These are easily removed when rearranging ducts. A couple straps per 10 feet of pipe should be adequate to hold everything solid.

Blast gates. There are many options out there. If you use metal ducts, you should use metal blast gates. I use some metal ones on my PVC ducts as well because they are more durable than the cheap plastic ones. Tool ports. I encourage you to accept the fact that most tools come with insufficient tool ports. In the last five years or so, this seems to be improving, but is still not great. So, you will have to make your Portable Woodworking Dust Collection Systems 3d own ports, and in some cases, cut holes in your tools to accommodate the port.

That port allows massive air movement, and allows my dust collector to pull everything that is not attached to the tool. Quick disconnect with standard PVC coupler. Use a standard PVC coupler to slip easily over the opening on your shop made tool port. Then insert your flex pipe into the other end of the coupler.

If the fit is a bit loose, you could use X-treme tape or duct tape to hold it solidly and seal it. With a good system for quick disconnect, it is simple to share a duct between two tools if you prefer, and it allows you to keep your flex hose runs shorter to minimize static pressure because moving a tool for cleaning, maintenance, etc.

If you want to dive into more detail on this topic, some of the dust collection vendors offer guidelines and services in this area, and independent researchers such as Bill Pentz provide extensive information on this topic as well.

For most small shop environments, however, I am confident that if you follow these basic guidelines to design your ductwork and power it with a dust collector that is capable of pulling through an adequate volume of air, you will be pleased or even amazed with the performance.

Once designed your system to deliver enough air Portable Woodworking Dust Collection Systems Research flow, the next thing you need to think about is how to best corral the dust at each tool. In a separate article I will walk through the dust collection design at each tool in my shop to help you complete your dust collection system design.

Watch the next newsletter for specifics on how I optimized dust collection at various tools in my shop. Source: X-Treme Tape, Self fusing silicone rubber tape 20 ft. Click here to cancel reply. The big issue is whether I should go with a bigger DC to support plumbing drops for each machine or a smaller DC unit and drag a hose around to each machine. Suggestions anyone?? Go for the bigger machine and pipe to each tool.

Thanks for the feedback. As to your question, you can probably guess what I would suggest which is a bigger DC and a ducting system. The benefits are significant. I also think that if you stick with woodworking long enough you will eventually upgrade your DC and add a ducting system, so if you believe that you will be doing woodworking in your current location for more than a year or two, I would consider biting the bullet now and getting into a system that will meet your needs for many years as it will actually save you money in the long run and give you a better experience up front.

If I were to get a portable system, I would do one of two things. Either buy one used from someone who has recently upgraded there are lots of them out there in my area or buy one that has enough power to collect from a ducting system if you decide to add that later.

That way your investment is protected when you expand the system later, and all you need to buy are a bunch of plastic tubes and fittings.

I have used PVC for 15 years at least with no problem. I do recommend a direct connection to all machines and a open connection to portable machines that are used sometimes. I would be interested in seeing your shop made blast gates if you are willing to post a photo of them in the Forum area.

Great success with both. As ar as static discharge, living in the South it is typically humid, but there are some days I get zapped while using my orbital sander with the dust collection hose attached.

Its fun. The lack of resources on this topic is disheartening. I think you will find that woodworking retailers are slowly getting up to speed on dust collection, but they are not on the cutting edge of research in this area. Companies that specialize in dust collection are much better versed on duct design, and in general where you find snaplock pipe they sell larger size pipe.

For short runs I think it will be fine, but for long runs you might not have the power to maintain fpm necessary to pull the finest dust. Hello Don, Great article! I currently have a 4 H. My shop is located in a basement and space is tight so I have to use the manifold. I am planing to build a new dedicated shop and have many drawings of my tools placement and ducts layout.

My plan is not to use the manifold and use a main instead. My question should I take advantage and use the largest duct I can find for the main then branch off of it with smaller ones? Or should I stick with the 6 inch ducts? I know the answer is basically on the length of the main and static pressure and design.

I just keep going back and forth what to do off the main. In any case I am leaning heavily towards using PVC. In my research I found some web sites that may interest your readers. Hi Brent, I would be skeptical of a CFM rating that high on a 4hp machine, as many manufacturers use highly inflated CFM ratings which are probably based on a theoretical max, or something like that.

You need to keep the air velocity up or dust will settle in the pipe and build up over time, which is the risk of oversizing the pipe. But if you can maintain adequate FPM through a larger trunk, and branch off to tools with smaller pipe, that is a winner.

You might also try getting an air flow meter and experimenting with some various size pipes to see what you find. If you start dipping below FPM, you should reduce the size of pipe. Bigger is better until you get below that threshold. The unit has lots of capacity, a very high MERV rating for the filter and low noise rating 75 dbA at 10 ft.

Thanks so much for your advice! Sounds like a great system and really quiet. Would love to see a pic once you are up and running…. Did you integrate the switches in your equipment?

Do you have a remote? I use a remote control that was provided as an accessory from Clear Vue Cyclones. I bought a few extra remotes and I have them mounted near all of my primary tools. Does the flex not fit over Dust Collection Systems For Woodworking Shops With the pipe?

This would mean I will need a fitting at least a coupling everywhere I want to use flex hose. Any guidance would be appreciated. Yes, you can get it over the top of PVC, but I like the flexibility of using the couplers because it provides a great quick disconnect system.

If you have trouble slipping the flex tube over the PVC just cut some slits into the PVC as you see shown in the 2nd picture in this article. Then apply a band clamp to compress the PVC so that it will easily slip down into the flex tube. If it is still tight you can warm up the flex tube a bit with a heat gun. Thanks, Paul. I am just finishing up my separator, so I will probably start running duct tomorrow, but that still gives me some time to decide before I start cutting pipes to length.

How do you attach the flex inside the coupling? One option might be to attach a coupler, and then you would have multiple options to attach to that depending upon which tool you were using it on. As far as attaching the flex pipe to the coupler, I just tuck it inside and there is enough friction to hold it on place. Dust Collection Fitting. Read Full Article. Find a Store.

My Account. My Cart. Go to Home Page. Mobile Navigation. Same Day Shipping Find a Store. Search Go. Brand WoodRiver Dust Connection. Oneida Air Systems. American Fabric Filter. IPC Eagle. Harvey Supply. HiTech Duravent. XTreme Tape. Show More. Featured New. Types Accessory. Shop Vac. Single Stage. Two Stage. Blast Gate. Industrial Vac. Product Dust Collection Fitting.

Dust Filters and Bags. Cyclone Separator. Shop Vac Accessory. Replacement Filter Bags. Dust System Accessories. Dust Collector. Air Filtration. Shop Vac Fitting. Collecting dust is just the first step. Because my shop has several dust-producing machines close to each other, space for, and access to, individual dust-collection blast gates proved problematic.

Plan a Whole-shop Dust-collection System. Guide to workshop dust control. Setting up a dust-collection system is easier than you think. Tip of the Day. Magazine Subscribe Magazine Customer Service.



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