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And while some indicators of quality can be seen on the bit router cabinet door edges limit is a nice bonus. Manufacturers rely on them for brand designed to put all of that potential to only through a microscope see recognition, but the key function is to good use. Dovetail jigs, edge guides, Understanding Carbidea low-tech stem the buildup of wood pitch. That role belongs to the Router Cabinet Door Edges Mode the shank and on the carbide tips cutters. Continued on next page Plus: Bonus Article See Page 5.

Step-by-step plans for building your own. Router Cabinet Store everything you need for routing in one place with this easy-to-build storage cabinet.

It includes a sturdy platform for making bit changes and router adjustments. A convenient cut-away shelf lets you store your router in an upright position without removing the bit!

See page 5 for details. Get used to the idea of spending feeding and kick- more money on bits than you router cabinet door edges limit on back much less most any router. Basic Bit Care Straight bits specialize router cabinet door edges limit cutting Sets router cabinet door edges limit multiple bearing sizes are Whatever individual cutters you buy, dadoes and grooves, but they can especially useful, allowing you to get carbide-tipped bits, and expect also cut other joinery details.

I use change the rabbet width quickly. Engineered wood composites, thicknesses. Straight bits with guide making them friendlier to the touch. The steel edges hold up well in most hard- woods, and resharpening costs less than it does for carbide. With the relatively recent avail- ability of small diamond sharpening router cabinet door edges limit, you can tune up some car- bide edges in your shop, but I still Reversible Finger-joint Joiner y Set send mine out to be professionally glue-joint ground and polished.

If you decide to Lock miter Drawer-lock sharpen your bits yourself, dress only Dovetail joint the flat face router cabinet door edges limit each cutting flute, never the outside edge.

Accumulated wood pitch creates excess heat that will dull cutting edges and burn your workpiece. Formulaand oven cleaner will remove pitch, but I like to use non- toxic products such as Simple Green shapers typically run at only 7, - more about form than function.

If you want to use a big bit in bead routing, and many others. Like favorites are specialty profiles for a router table, the router motor joinery bits, many of the larger sizes cutting joinery. These bits do fast should have a speed reduction fea- are for router table use only. Other specialty cutters are aligning joints that make glue-up much easier. Examples include a reversible glue joint, a lock miter, a One Theme: Five Variations drawer lock joint, a slot cutter set, a These five flush-trim bits work the same dovetail bit, and a finger-joint cutter.

If you limit yourself pattern-routing wood. Panel- raising bits like the one shown on page 1 and stile-and-rail cutter sets let you produce custom cabinet doors just like the pros do. One warning:.

It is router cabinet door edges limit by mixing fine grains of. Photos Courtesy of: Freud U. Developed first for the metalworking industry, carbides also contain cobalt about percent in woodworking gradeswhich helps bind the carbide particles together and allows the otherwise brittle blank to be brazed welded with silver Coarse grain alloy to a tool body.

Their edge-holding capability is a func- tion of their grain size and how well the binder prevents edge-fractures and resists chemical erosion — two of the three culprits responsible for most carbide wear the other is heat. Larger grains mean bigger voids and more binder, producing a softer compound and a rough, dull edge as grains break off during use. Complete Step-by-Step Plans. Both are routers.

My various drills, saws, and sanders next time. These things give the tool amazing versatility, but in my shop they also tend to get scattered in odd places while I work. I decided to remedy the problem with this dedicated storage cabinet. Aside from a storage bay for my dove- tail jig and a pair of drawers to hold accessories and oversize cutters, this cabinet offers other bonuses.

Also, clearance holes in the shelf let me store the routers standing up without removing or backing off the bit. The drop-front lower door, though, is my favorite feature. I use it as a tray to change bits, install an edge guide, or just fine-tune adjustments. Use Strong Materials I wanted this cabinet to be stout but simple, so I used just two sizes of Baltic Birch plywood for all the components.

Order No. Consolidating these steps rear edge. This offset simplifies the Carcase Assembly View and Side required a little labeling work to keep mounting system I used for the cab- Panel Detail. One the table saw and a dado blade Pro me from making a few blade fence setting will do the grooves in all Tip and Figure 1.

Avoid mistakes by designating the easier to store my routers Shelf thickness of the remaining material, not the joint depth, as your working dimension. Assembling the Carcase At this point you can assemble the carcase and let the glue set up while you cut some of the remaining parts for the cabinet. I did take one slight detour before reaching for the glue, 1 router cabinet door edges limit though.

Fine-tune the dado width with shims if rower panel grooves, keep the front edge of screw the carcase together. All front edges should be down. Assembly View. The drawer fronts of the drawer bottom. Gluing the of glue in the dadoes in the side reversible although they are. I cut but I drove brads into each corner Figure 3. I just set my rip fence so the the back panel in from the top end of router cabinet door edges limit side of the blade was cutting at the cabinet Figure 4.

Figure 5. Then I just scooted the 5 Building the Drawers board away from the fence and made Cut the drawer rabbets on double-wide While the glue was setting up in the a cleanup pass guided by the miter blanks, then rip the pieces in half to get a carcase joints, I went back to the gauge.

With the rabbets done, I cut drawer front and Router Bits For Cabinet Door Edges back from each one. Align the front and back first, then Router Cabinet Door Edges 500 glue in the sides. For more strength, I secured router cabinet door edges limit rabbet joint with brads. Inside View. I clamped one leaf of router cabinet door edges limit, and the assemblies each hinge to the cabinet its edge must be flat and square to flush with the inside face of the ensure a good fit against the router cabinet door edges limitthen drove a few screws to carcase.

I glued up one end of hold it in place. The hinges have each frame, fit the panel, then no adjustment feature, so I waited clamped each door to my until all three doors were aligned workbench Figure 7. I before driving all the screws.

On the upper doors, these are the longer frame pieces; on the drop-front door Fitting the Doors doors rest on them Figure 9. I facing pagethe stiles are the short frame pieces. The door designs for this cabinet pro- used more clamps to hold each vide built-in bit storage and a con- hinge to a door edge, and drove only Assembling the Doors venient work surface, but these fea- four screws into each door frame — With router cabinet door edges limit integral shelves or fixed tures come at router cabinet door edges limit price — extra weight.

These hinges have screw holes in each router cabinet door edges limit. These braces are marked for router cabinet door edges limit hand and right-hand installation, and Inside View feature positive-locking and a release button for closing them. My press-fit the magnetic catches panel Drop-Front Door Support router bit inventory has grown a lot Figure 9.

I opted to run longer router cabinet door edges limit over time, and I wanted a storage The drop-front door also requires and use them as supports for a loose system that could evolve with it. For shelf made from scrap plywood. I use The simplest solution proved to extra heft here, I ended up using a this spot to keep router manuals and be router cabinet door edges limit series of eight interchangeable pair of folding table leg braces from the instruction booklet for my dove- shelf inserts, four for each door.

I into the upper doors really kept all the inserts the same size to exploits the usable storage streamline the cutting chores. At first I thought I would simply cut dadoes in the door frames and glue permanent shelves in.

Shelf Inserts Assembly View. Fasten the top spacers with screws. Then I ripped them to the required size. This process is faster than cut- ting the joints piecemeal, and it Shelf Insert Details makes the stock easier to handle. After all the inserts are cut, you can drill holes for the nylon bush- ings that hold the router bit shanks.

These create a self-locking cutters. Router Bit Guide and Cabinet. Plus: Bonus Article See Page 5 Step-by-step plans for building your own Router Cabinet Store everything you need for routing in one place with router cabinet door edges limit easy-to-build storage cabinet.

It is formed by mixing fine grains of Photos Courtesy of: Freud U. Drawer Assembly View 6 Cauls direct clamping pressure to the bottom of the drawer assembly. At first I thought I would simply cut dadoes in the door frames and glue permanent shelves in Drop-Front Door Support Detail Cross Section View 9 With each upper door resting on a support block, clamp its top end to the hinge before fastening.

Shelf Inserts Assembly View 10 11 Using a notched push block, cut the end As you work your way up the door, each rabbets for the shelf inserts on an router cabinet door edges limit shelf insert locks the spacers below in blank, then rip it to the required sizes.

Jed Sanders. Lyle Hornbaker. Ghita Voicu. Oscar Ramo. Luis Jaramillo. Lynn Doell. Lory Dena Heath. Emilian Baluta.

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