Also, your workpieces must be flat and not cupped. We have emailed you a verification link to to complete your registration. Hex Nuts 1 Wrench 8. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. T3 on the left side of the template, or by manually setting the router to another depth.

Service Find Parts Do you own this product? Important Links. Account Sign In. Email Address. Sign In Forgot Password? Why Join? Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged.

Have all worn, broken or lost parts replaced immediately. Keep handles dry, clean and free from oil and grease. Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. Do not carry a plugged-in tool with finger on switch. Be sure switch is off when plugging in. Keep hands, body and clothing clear of blades, bits, cutters, etc. Watch what you are doing. Use common sense. Do not operate tool when you are tired or while under the influence of medication, alcohol or drugs.

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual.

Have defective switches replaced by authorized service center. Do not use tool if switch does not turn it on and off. Take extra care to prevent inhalation and skin contact when working with these materials. Request, and follow, any safety information available from your material supplier.

The dovetail joint is a traditional joint that is both strong and visually appealing. This joint has flared protrusions tails that are cut into one board drawer side and protrusions with slanted sides pins that are cut in the other board drawer front or back. When the two pieces are joined, the tails and pins lock together mechanically, so that pulling on the drawer front will pull the drawer side as well without the need for fasteners screws, nails, etc.

Since the pins and tails have a sufficient amount of surface, the joint is even made stronger by glue. Types of dovetails include through dovetails, half-blind dovetails, rabbeted half-blind dovetails, mitered-through dovetails, blind dovetails, and mitered dovetails.

Of these joints, the through, half-blind, and rabbeted half-blind are the most common. NOTE: This manual includes instruction for the basic dovetail jig operations. Please visit our Web Site at www. A similar joint, called a box or finger joint, has straight protrusions called fingers on both boards. This joint is used on jewelry boxes and other small boxes.

The box joint is strong because it has a large surface area for glue. The Dovetail Dado, or Sliding Dovetail, consists of a dovetail-shaped dado in one board and a dovetail-shaped tenon in the other board. This method is a strong way of connecting fixed shelves to walls. The Porter-Cable series dovetail jig will help you cut these joints efficiently. An accessory kit will enable you to cut miniature versions of these joints for small gift boxes or cubbyhole drawers on a roll-top desk.

The series also has the capability to cut more advanced joints dovetails that skip pins, wood hinges, end-to-end joints, various types of angle joints, and joints with inlays. The series dovetail jigs come equipped with an easy-to-mount, heavy-duty steel base A Fig.

A1 featuring a clamping system designed to hold wood and minimize board slippage during cuts. Troubleshooting tips B are provided on each side of the base. Three different machined aluminum templates Fig. A2 can be used on the jig system to create all joints described in this manual. The fingers on each template are used in combination with the template guides Fig.

A3 to guide the router in the proper motion. Additionally, each template aids in setting proper board alignment and router bit depth. Dovetail bits and straight bits Figs. A4 and A5 are used with this jig system. The series dovetail jigs come fully assembled from the factory. However, the accessory templates , , require assembly. The supplied hex wrench can be used to attach the brackets and router bit depth guides to the template.

Adapters and sub-bases are available for most routers. NOTE: While the jigs and accessory kits include the router bits and template guides to make the basic dovetail joints, additional router bits are required to make box joints.

You can mount your jig permanently Fig. Cuts that are off even one degree will not align correctly Fig. Also, your workpieces must be flat and not cupped. NOTE: For miniature through dovetails, use the accessory kit. Cut both the pins and tails in the vertical position. Cut the tails first. Use two routers if possible - one for the pins and the other for the tails - to make the process quicker and easier. P4 flush to the vertical board and secure it.

Step 5 - Reposition the scrap board A Fig. P5 so that it is flush with the rear edge of the vertical board B. Step 6 - Remove the pin board and check the fit with the tailboard Fig.

For joints that are too tight, move the template away from you slightly. Page Fitting And Troubleshooting Clamp the tailboard drawer side in lower clamp vertical Step 4 - position on the left side of the base with the outside of the board facing the jig A Fig. Step 5 - Center the board between the farthest finger on the left and the Porter Cable 4212 12 Inch Dovetail Jig nearest finger on the right of the board.

The depth of the rabbet must be deeper than the half-blind router bit depth guide. NOTE: Cut the tails first. Step 8 - Make a climb-cut from right to left across the outer edge of the tail board to reduce tear-out Fig. Step 9 - Rout in and out of the fingers of the template from left to right Fig. The large amount of gluing surface provides the strength necessary for large projects. NOTE: If you are using the dovetail jig, you will need the accessory kit to make this joint.

You will need the accessory kit for the miniature box joints. S4 flush against the workpiece B. S11 in the lower clamp vertical mounting position on the right side of the jig flush against both the template B and against the right offset guide C with the outside surface facing away from the jig.

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