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26.04.2020
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What we will be making is a simple but very useful tool. One of the most frequent tools I use is a. Some tools have to be forged, as in the case of a bowl gouge or any kind of gouge. But some tools lend themselves from ordinary flat or round bar stock.

Scrapers can all be made from various sizes of bar stock. For economy, and since this is your first tool, I recommend you get A2 steel. Its very easy to work with prior to treating it. It cuts and grinds easier than cold roll steel. After you have made a few tools successfully you may want to opt for a better quality steel.

It will long handle lathe tools pdf more, but with experience you can yield a top quality tool from these finer grades of steel. For this tutorial you will need. It comes in either 18 inches or 36 inch lengths. At their site, they accept all major credit cards and debit cards. Here is a link straight to the page you select your bar stock from:.

When you heat treat metal, most of them need a quenching agent that you immerse the tool in as soon as it reaches the proper temperature. Making this brine is simple and requires ordinary materials you can find at a grocery or hardware store.

Buy your bucket. It needs to hold 2 or more gallons, but 2 is perfect for this. If you do decide to make more tools, you will want to construct a lid for this bucket so you can store it.

Get a bucket that has a smooth top rim with no handle tabs. It needs to be level all the way around. Then cut another circle large enough to sit on top of the rim of the bucket.

Attach the two circles long handle lathe tools pdf making sure they are concentric with each other.

If you want, mix up some fiberglassing epoxy and put a coat on all sides of your lid. When it dries you will have a solid lid that is impervious to the brine humidity, and the elements outside the bucket cannot enter your brine either.

Okay, making the brine. Run some long handle lathe tools pdf water until it is hot as it is going to get, and fill your bucket half way with it. Pour at least two big handfuls of rock salt in the bucket. Now take a stick or something to stir with, and work the salt to dissolve as much of it as you can.

Now take your oil and slowly pour it into the salt water. Try to hold the oil container as close as you can to the water so it will not break up into globules. Put all of the long handle lathe tools pdf in the bucket.

Now just cover it, and set it somewhere it cant get knocked over. After heat treating a piece of metal it is very hard, but it is also very brittle. After it has cooled, you could drop it on a cement floor and it could shatter into many pieces. So remember to be careful not to drop it or bang it on anything once it is hardened. To alleviate this condition, tools have to be annealed. What this does is realign the molecules in the metal back close to their original state.

This is also called work hardening by some. This will strengthen your tool and make it stand up to the harshest of treatment. It will also make it safe to long handle lathe tools pdf. You want to take the tile, and break it into narrow strips if possible.

You will take these strips and place them on the pan, then lay your hardened tool on top of the strips to raise the tool off of the pan surface.

You will not long handle lathe tools pdf a thorough annealing laying the tool on the bare pan. If you have all of this out of the way, you long handle lathe tools pdf be ready to make your tool when the stock is in your hand.

To be purists long handle lathe tools pdf might as well make our handles too! You may want to purchase a handle, but good quality oak stock long handle lathe tools pdf available at Lowes or Home Depot at a very reasonable price.

And its just plain fun to make a handle for a tool you will use and come to appreciate. You can use what ever you like as long as it is a hard wood.

Ash is my preference and what I have made most of my tools long handle lathe tools pdf. You will want to drill a. This is perfect for your tool shank. Then change over to a. This will firmly grip the end of your tool and keep it from twisting. First off, grind or mill, the handle end of your bar stock as the picture below show, so it will facilitate entering your handle.

Aim for your sides to taper out at about an inch. If you are grinding this, have a quart jar or bigger of cold water handle to cool your work down. If you start seeing blue or black, stop grinding and quench it in the cold water not in the brine. Next you want to shape the profile on the business end of your tool. This would be best done with a course wheel on a bench grinder.

Set up your grinder rest so your bar will be laying perpendicular to the wheel for this. You start by making small sweeps to grind the square corners. As you see the corner taking shape, compliment it by bringing the other side to the same shape. Below is the radius you want. Again, this does long handle lathe tools pdf have to be perfect.

But the closer it is to a full. When you are close you will notice the symmetry between the profile and the bar width. The last cuts now are much easier. You will change the attitude of your grinder rest slightly up. You want about 10 degrees from perpendicular. When you have this locked down, go back to grinding the full sweeps just as you did for the profile. Remember to cool your tool often.

You will be removing material from the bottom up. So your first passes will begin taking metal away from the bottom of the profile face, where I have the tool circled below. When the grinding wheel starts throwing sparks above the tool bar surface you are looking down on, you have ground the relief as far as it needs to go, and it meets the top surface of the bar.

You will notice discoloration to the cutting edge too as you get the relief ground to the proper place. Make your last passes doing this light, but securely. Have your quenching brine on the floor, NOT on top of the bench or work table, down close to where you will heat the tool.

If you can place it up against a table or wall but within one step of you, this would be the best scenario. Remove the cover. Ensure you have a solid layer of oil on top of your brine. If you do not, add more oil until it completely covers the salt water. Now clamp your pliers, with the tool clamped in them, in your long handle lathe tools pdf. You will want to be able to hold the grip pliers with one hand and loosen the vise with the other when the time comes to quench your tool.

For added safety, you can don shop gloves on the hand you will grab the pliers with, but the pliers should not get that hot if you clamp the tool by the far end handle end. Clamp your tool in the vise in such a manner as to allow you to aim one torch on one of the. Ideally, place your tool and stationary torch so you can affix the first torch in place while it blasts on one surface.

You will hold the other torch by hand, and slowly move it up and down only half and inch parallel with the length of the tool bar to start. Stationary torch hand held torch.

You want to gradually heat the top 2 inches of your tool to a bright orange red. This should be in the neighborhood of about degrees. As the first signs of red begin to appear move your hand held torch slowly from top to bottom of the glowing spot to long handle lathe tools pdf the size of the red hot area.

Be patient, this takes several minutes. When you have 1. Swiftly grab the pliers with one hand, and loosen the pliers from the vise with the other hand. Turn the gripped tool over pointing down as you move it to the brine solution, and lower the red hot end into the brine.

Ideally you should move the tool into the brine at about 2 inches per second. You should have the tool immersed up to the pliers in about 3 seconds. It will sizzle, pop and smoke as you lower it into the brine.

Look for the review of our tools in Woodturning Design! Click on REVIEWS! Woodturning magazine reviewed our tools. Now you can read the article here, click on REVIEWS! Click on HANDLES to see the updated article Ron McKinley wrote to make your own tool handle. Powder metal and cryogenics is the future of woodturning and finally affordable! Stuart Batty Woodturning offers a marriage of superior lathe tools and proven, effective methods of teaching to Long Handle Lathe Tools Size provide a truly comprehensive approach to the art of wood turning. Stuart Batty Tools have been meticulously, purposefully designed to offer ultimate performance, durability, and ease of use. Simple Woodturning Tools 3 Carbide Wood Turning Tools with Rougher, Finisher, Detailer & 12" Color Coded Solid Aluminum Lathe Tool Handles, USA Made. out of 5 stars $ $ Get it as soon as Wed, Mar FREE Shipping by Amazon. Only 11 left in stock - order soon.

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