Diy Shop Box Fan Air Filter Build. Smithson Creations Handcrafted Woodworking. Dust Collection System Upgrade. Michael Alm. Workshop Air Cleaner Pleated Dust Filter Activated Carbon Voc Scrubber Test. Savvas Papasavva. Diy Box Fan Air Filter Vs Honeywell Hpa Air Purifier. Gear Nut. Affordable Dust Collection For The Home Workshop.  Build A Do It Yourself Air Purifier For About Michigan Medicine. Слушают. Фарзанди Падар. Песня Из Сериала Стражи Отчизны. Shop Dust Collection. Woodshop Tools. Test Title. Pivoting Blast Gate Dust Collection. Wood Tools. Diy Tools. Homemade Tools.  Diy Shops. Dust Collection for the One-Man Shop. How to get the most performance from 1-hp to 2-hp dust collectors. Mitre Saw Dust Collection. Shop Dust Collection. Woodworking Saws. Woodworking Projects.  I made a cheap air cleaner for dust in my shop by attaching a furnace filter to a box fan. I just set the fan on my workbench whenever I sand. Table Saw Fence. A Table. Woodworking Jigs. Woodworking Projects. Dust Collector Diy. Box Fan Shop Filter. Hey guys, So I am between jobs right now so I thought I'd knock out some of those projects in the back of my head. One of those projects was a shop filter made from a box fan and plywood scraps. I saw a thread the other day about shop filter Cool Woodworking Projects Learn Woodworking Woodworking Plans Carpentry Projects Woodworking Basics Woodworking Logo Woodworking Workshop Woodworking Furniture Shops.  DIY Shop Vac Dust Collector: Like a lot of people, after retirement I built a woodworking shop. I looked at the commercial dust collection systems, and did not like the look of the 4" hose laying all over the shop. I also did not think I needed the capability of running se. Diy wood shop dust filter 3d here the free step-by-step video instruction about how to build a 1 stage or two-stage dust collector that will help clean your wood workshop quickly and easily. No more hassles with leaky band-clamp seals. For hobbyists and weekend builders, there is another, more affordable solution. The prefilter, made of spun nylon or pleated fabric, captures larger dust particles 5 microns or largerand can be cleaned with compressed air or a shop vacuum. For years, the heart of my dust collection woood been this large, 16 gallon shop vac. These are available at stores that sell accessories for shop vacuums and home eood. Once I have all the frames attached, I then attach the bottom of the box.

Step 1: The Base The base of the separator sits on top of the collection vessel and forms a seal. The inner dimensions of the bottom piece will determine the size of the top piece, so if you are using a different collection vessel, adjust accordingly. The top of the separator connects to the vacuum or blower and provides a path for air to leave. The top is the same size as the center section you removed from the bottom piece.

If you are using a different collection vessel, adjust accordingly. By using polycarbonate for the side walls, you can see how well the collector is working without lifting the lid. You can also tell at a glance if your collection vessel is full. This step involves some tricky drilling, so take your time and work carefully. Polycarbonate can crack if too much pressure is applied, which is why we are using pan-head screws which have a flat-bottomed head and driving them by hand.

This is easily the most difficult part of the project and requires a good deal of finesse. The inlet needs to be cut to match the curve of the side walls, and any gaps will result in pressure loss and a sloppy joint that requires a lot of hot glue to seal.

For best results, watch the video before attempting this part of the project. Note: This will be easier if you start with an oversized piece, then trim it to the final size.

If not, you may want to add some hot glue to hold it in place. Place the pipe and plywood inlet assembly, and place it on top of the baffle assembly. The pipe should be angled such that the incoming air is sent around the walls of the baffle, so you want to mount the pipe such that it is tangential to the circular baffle assembly. Scribe a line on the inlet assembly where it overlaps the baffle assembly.

Make a paper pattern from the bottom and transfer it to the top where it will be visible. Cut the curve on the bandsaw. If you do not have a bandsaw, cut the inlet assembly at an angle, then sand the plywood to fit. You can use a file or rasp to add the same curve to the plastic pipe.

Mount the inlet bracket on the base temporarily and add a vertical support that will cover the seam in the polycarbonate. On the inside of the polycarbonate, mark out the location of the inlet port with a permanent marker. You can either cut this out with a rotary tool as shown in the video, or you can disassemble the baffle and use the jigsaw to follow the line.

Use hot glue to seal any gaps between the inlet pipe and the polycarbonate walls. This is easiest to do with a compass. I did this partially because of the thin material I used and partially so I could tune the system later which ended up not being needed.

If you want to use a wider Thien-style slot, you should use a thicker material for the baffle itself. Mount the bottom baffle under the bottom ring using the pan head screws, placing the beginning of the slot just behind the inlet port.

At this point, your separator is ready to use. I almost exclusively use mine with a DeWalt thickness planer. The planer has a built-in blower so no suction is required; however, this creates positive pressure in the collection vessel and you will need to clamp the lid on. Keep in mind that if you clog the hose or overfill the collection bucket, the internal cyclone will stop working and the dust will instead escape through the top port.

I'm a California based career software engineer, but my real passions have always been learning new skills, and making new things. Special Pinterest-only offer! We'll assume you're ok with this, but you can opt-out if you wish. Configure Accept Our websites use cookies to improve your experience while you navigate through the Make: ecosystem.

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We also use third-party cookies that help us analyze and understand how you use our websites. These cookies will be stored in your browser only with your consent. You have the option to opt-out of these cookies. The hose you use for sucking up sawdust attaches to the side-facing port.

There are a lot of advantages to collecting the sawdust before it goes into the vacuum. The most important part of a shop vac is its filter which collects the dust particles and lets clean air blow out.

Shop vac filter filled with sawdust. Another benefit is being about to see how much sawdust you have collected and easily dump the bucket. When I used just the vac, it was amazing how often I would experience no suction power only to realize that the container was completely full of sawdust.

One problem with using the mini cyclone is that it can be cumbersome and difficult to move around. My old cyclone bolted into the side of the shop vac and it was always awkward to maneuver. Another problem with this setup is my 16 gallon shop vac. So, mine was showing signs of aging, I decided to upgrade to a much smaller unit. I bought this 4 gallon vac, but still has the same horsepower.

To make the shop vac and cyclone easy to move around my shop, I built a simple cart: just a basic box, really. I started by removing all the wheels from the shop vac. The key to making this work was taking careful measurements of my the two components so they would fit tightly together without wobbling, sliding, or tipping.

I cut a hole in one end to accommodate the hose. My measurements worked out well and the two pieces fit nicely. However, the bucket is smaller than the width of the shop vac and slides side to side. To create a snug fit, I added some cleats to the floor of the cart that the bottom of the bucket can drop into.

Since the cyclone is top-heavy, I added some cleats on the top of the cart to prevent it from tipping when I pulled it from the hose. The cross brace will need to be removed whenever I need to change the filter in the vacuum. Perfect snug fit. There is not really much to these plans, and you will most likely need to modify them to fit whatever size bucket and shop vac you have.

For the Shop. I value your privacy and will protect it. You can learn about how I handle information I collect by viewing my Privacy Policy. October 28, Why this system like that might not be the best solution for your shop.

Start with a Shop Vac For years, the heart of my dust collection has been this large, 16 gallon shop vac.

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