Size: L. I woodworkers journal flag case 50 foolishly and painstakingly made my own template out of thin cardboard, which worked ok, but this one is obviously wooddorkers superior. Premium Sign up for premium membership and get access to our best woodworking videos and projects. Please try again later. Finish sand the chamfers and inside edges.

To check out those plans, click here. Next I can cut the angles on the pieces to create the mitered triangle shape. The tenoning jig is made of a few pieces of plywood so that the pieces can Woodworkers Journal Flag Case stand vertically as they pass through the saw, which allows you to cut more acute angles than are Woodworkers Journal Flag Case 43 usually possible on a table saw.

Once that is cut, I can glue up the main body. I rip some 1. Then I use the dado stack to cut a rabbet onto the inside edge of each piece so that I can inset a piece of tempered glass into the case later on. Next I used my trim router to cut a profile into the inner edge of each piece. This would be a good job for a router table if you have one. Then I can glue up the face frame. From there I can lay out and mark where the hinges are going to attach on the face frame and main case body. I found these little brass hinges in the hardware section at Home Depot.

I trace out the hinges on the body and then chisel out the mortises so they sit flush with the case. With the mortises cut, I can use the small screws to attach the face frame to the case body.

If excessive clamping pressure is used to pull the joint together, it will create stress on your woodworking project that can cause distortion or even splitting to occur. Remember me. Lost your password? Privacy Policy. LOG IN. Search for:. Become A Member. Duration: Become A Member. Skip to main content. You can return the item for any reason in new and unused condition: no shipping charges Learn more about free returns. How to return Woodworkers Journal Flag Case Year the item? Go to your orders and start the return Select the return method Ship it!

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