So here is the 6-IN-ONE Trim router jig! Check out the full build video below to see how it all goes together! *Links below are affiliate links, I get a small commission if you click on them at no extra cost to you ;) Download the template and plans below! 6-IN-ONE router jig template.  While this step is going to make lining up for circle cutting easier, it’s not a necessary step. All of these steps are written in the plans! Drill all the 1/8” holes indicated on the plans. Flush Trim Router Jig. Illustration by James Provost. When using a router to flush trim the edge banding on sheet stock, you have two options: balance a router equipped with a flush trim bit and fence on the narrow edge of the plywood, or run the router on the face side of the plywood using this jig and a mortising bit. We think you’ll find this jig much more stable than trying to balance the router on the edge. The extended length and extra handle make it extremely steady and easy to control. This version is sized to fit a Porter Cable router (www.- ) so you will have to adj. Making a Circle Cutting Jig using the router.  I started with the requirement that I don’t want to have to screw the jig to the base of the router or use some other means to clamp it on. I want to quickly attach and just as quickly detach it when I’m done. My router is equiped with baseplate for a guide bushing set. This is great for quickly putting in a guide bushing for template work and I highly recommend finding a good set to have on hand.  After drilling the hole, I cut a 3/8″ slot down the middle and trimmed the base to size: The router mounted. It’s just sitting there, the guide bushing holds it in place and it’s just a matter of lifting it up to remove it. No screws, no clamps, no hassle.

A while back I built a jig that would allow you to cut a circle with your router. That first generation jig was very basic and somewhat rudimentary in its design. It was also somewhat complicated and time consuming to build. Based on the popularity of the video I created of that project and the feedback I have received over the last few trim router circle jig analysis, I decided to improve that original design to make a better jig that was more functional and easier to build.

I drew the design up in CAD and Sketchup so Trim router circle jig analysis could create a template that could be used as a stencil to cut out the key components of the jig. I also made on for a Bosch Colt. While these hole patterns are specific, you could use my template with success for about any router. Once I printed the template, I used a light coat of spray adhesive to secure the template to the blank board. The template allowed me to locate the trim router circle jig analysis center points in the areas that required drilling and milling.

I used a punch to mark those areas for later. I milled out a slot with a quarter inch uncut spiral router bit all the way through the blank running the majority of the length of the body.

The jig is now ready trim router circle jig analysis mounting the router. This jig works on the concept of a pivot pin that runs along the slot in the body of the jig. This allows the jig to be adjusted to any increment and any trim router circle jig analysis circle within its capacity.

The pivot pin is then threaded into a sliding t-nut, sent through the slot in the jig, and secured on top with a knob. This method can be made without the use of a lathe. The design turned out great and is very functional. I tested both pivot pin assemblies and they each work without issues. You might want to watch by build videos of this project to see a step by step tutorial on how to build this jig.

They are on this page below and also on my YouTube channel. I have also listed the tools and materials I used in this project below. If you would like to build this jig yourself the follow the link below to download my CAD and Sketchup template. If you want me to build one for you or if you would like to buy the hardware kit pivot pin assembly then follow that same link to my RedneckDIY store. Good luck! Follow this link to download trim router circle jig analysis template.

Array Array Array Array. Redneck DIY. Toggle navigation Main Menu. Build a Better Circle Cutting Jig.

Apr 03,  · The jig is now ready for mounting the router. This jig works on the concept of a pivot pin that runs along the slot in the body of the jig. This allows the jig to be adjusted to any increment and any size circle within its www.- ted Reading Time: 3 mins. May 14,  · Our new Trim Router Circle Jig allows you to use the new crop of compact, plunge-style trim routers to cut circles from 6" to 36" in diameter! Compact and lightweight, it's the ideal jig to use in small shops or on the jobsite. It sets up in minutes, and is predrilled to mount to popular trim routers from Porter Cable, DeWalt, and Bosch/5(79). The first step to using it is setting the post height. Measure the thickness of the material you'll be cutting a circle in. Adjust the nut on the post so that it sticks out slightly less than the material is thick. Mark the center of the planned circle, and drill a hole that the threaded rod post will fit in www.- ted Reading Time: 7 mins.

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