The final component to my small shop dust collection system is an ambient air cleaner that hangs from the ceiling. This helps capture any airborne dust that the primary collectors didn't get. It has three speed settings as well as a timer which is handy since I can set it to run for a period of time after I leave the shop to get any dust that is left in the air.  Ever wondered how I keep the DP shop so clean? Learn what I use and how I use it for effective dust collection. Download PDF. This article is from Issue 29 of Woodcraft Magazine. Create a clean, healthy environment for working with wood. Consultants: Robert Witter and Jeff Hill. When we first work with wood, taking on a small project here and there and buying a power tool or two, addressing the mess of sawdust and chips with a broom and dustpan seems reasonable enough and cheap. But as our passion grows and the projects become more frequent and involved, our investment in machines increases as well. And so does the sawdust. That’s when we cough up the bucks for one or more portable shop vacuums to help. Top 5 Best Dust Collector Systems For a small Shop Reviews Ultimate Buyer’s Guide. 3 COMMENTS. 0 Shares.  If you already don’t have a best dust collector system for small shop vacuum for your work area, you are going to need one that has the power, durability and reliability that you need for keeping your small shop clean. If you have been shopping around for a quality small shop vacuum for your workspace and have had little luck, we are here to help you out.

Dudt good system, however, will keep the broom and your lungs dhop wearing out prematurely. There are two main points to consider when choosing a dust small shop dust collection manual. Small Shop Dust Collection Ideas 85 First, figure out the air-volume requirements of the machines in your shop see the chart on p. Next, decide on what kind of hookups you are going to use: flexible hose, PVC pipe or metal duct. I used the collectors with coolection tools, which include a in.

The small shop dust collection manual rating is a fairly reliable guide to the performance of a dust collector see the chart on p. Hookups, however, are everything. Too much flexible hose will rob even a big collector of power.

Metal duct, not unexpectedly, performs best. Sall an 8-year-old, 1-hp col-lector can collect chips from machines 25 ft. Every shop is different, of course, and your results may vary, so use my findings as guidelines, not absolutes. A dusg single-stage collector can handle any machine in my shop The biggest sawdust producer in my shop is a in.

And even a 1-hp singlestage dust collector can handle that machine, hooked up small shop dust collection manual about 6 ft. I borrowed a new UFO, same as my old collector, to see if anything had been changed. Some woodworkers buy two units and station them strategically in their shop. At 82 decibels measured at 8 ft. The most economical and biggest-selling dust collectors are the two-bag, single-stage models. Single stage means the dust is sucked through the impeller fan and dumped into the lower bag.

The upper bag collects fine sawdust and lets the exhaust air back into the shop. Two-stage collectors are the next step up. The motor and impeller sit atop a barrel. Chips enter the barrel and are directed downward, although the swirling air inside may occasionally move smaller chips upward. A filter bag hangs off to one side and collects the finest dust. Two-stage cyclones are at the top of the evolutionary chain.

The motor and impeller sit atop a cone-shaped canister, the cyclone, which is connected to a trash can below. Chips or other large debris enter the cyclone and swirl downward, avoiding the impeller.

The longer the cyclonic chamber, the greater its effectiveness at slowing down and separating large particles. Air is filtered either by a pleated internal cartridge or by one or more felt bags hanging off to the side of the machine.

Internal-cartridge cyclones use the least amount of floor space. The upper bags or cartridge filters of all collectors must be shaken out occasionally to remove fine dust. Debris entering a single-stage collector passes through the impeller, many of which are made of steel. Even a small bit of metal, such as a screw, can cause a spark when it hits a steel impeller. Dust-collector explosions are rare, but the potential is there.

Debris, metal or Small Shop Dust Collection Ideas Video otherwise, not only makes a racket when it hits an impeller but also imparts stress on the bearing and will shorten its life.

One way to reduce the risk of fire is to choose a single-stage collector with a plastic or aluminum impeller. Steel impellers are fine, however, if you avoid using the dust collector to sweep up miscellaneous debris off the floor or workbench.

I also used the 1-hp collector with a PVC duct system 4-in. At that distance, because of increased resistance, the air volume drops to under cfm, less than recommended s,all woodworking tools.

In reality, however, one can live colllection that. When I hooked up the 1-hp collector to a newly installed metal duct system, with my tools in the same configuration as before, I was really surprised. The air volume was back up to cfm, very acceptable. Then I hooked up my old 1-hp collector, which is outfitted with oversized felt bags available from Oneida Air Systems that improve airflow smxll capture fine dustand I measured almost cfm.

Hooked up to a 6-ft. Cyclones and two-stage collectors have slightly more internal air resistance; hence ddust lower cfm reading.

Small shop dust collection manual ranged from good to so-so, depending on how much sawdust was being spit out by my tools. The best way to direct maximum airflow to the tool being used is to zmall a blast gate to each hose. Hooked up to a PVC duct system a run of about 25 ft. Shpo two-stage small shop dust collection manual such as the Oneida costs almost twice as much. Penn State Industries also sells a cyclone collector.

With two blast gates open, the air volume dropped and was insufficient to operate two big machines at small shop dust collection manual. More horsepower does mean more noise; both registered 85 decibels at 8 ft. The Delta comes wired for volts but can be switched over to volts. The Smalo comes without cable or switch. It can be wired to run on either current. A 2-hp unit can sometimes handle two machines at once Hooked up to two 6-ft.

When I connected the 2-hp units to the PVC cillection system, they too were robbed of considerable power, but one machine could be operated at a time with satisfactory results. When small shop dust collection manual to a metal duct system, the Jet collector really moved a lot of small shop dust collection manual, cfm at the tablesaw-jointer connection after about 25 ft.

With two blast gates open, the colldction volume was reduced to less than cfm, still acceptable for some operations. The Dust Boy produced slightly lower small shop dust collection manual but still had more than enough power to run one tool at a time in any configuration.

If you regularly operate more than one machine simultaneously, it would be wise to look at 3-hp dhop bigger dust collectors. Small shop dust collection manual cost more, however. Most 2-hp collectors come wired for volts. Small shop dust collection manual Dust Boy can be run at either volts or volts.

On the matter of choosing a dust collector, a two-stage cyclone gets my top vote. A small cyclone collector takes up less room, is easy to empty and runs very clean. For example, on all of the single-stage units, even after running them for only an hour, fine dust appeared on the machine and in the area around it.

The Oneida cyclone, outfitted with an dusf filter, rubber gaskets smsll wide metal ring clamps, seals better.

Two-stage units such as the Dust Boy Delta also makes a two-stage collector are also nice and compact. The Dust Boy takes up 6 sq. The Dust Boy as does the Oneida comes with a Leeson motor and cast-aluminum housing and impeller fanand the sturdy plastic barrel holds a lot of debris, 55 gal. Manuall it can be emptied, however, the heavy motor and housing must be lifted off.

Removing the lower bag of a single-stage collector is an easy matter of loosening a band clamp. The real fun begins when you try to reattach it. The lower bag must be wrapped around the metal waist of the machine and held small shop dust collection manual place before the clamp can mannual cinched. Some manufacturers, such as Small shop dust collection manual, sma,l an elastic band inside the lower bag to facilitate colection somewhat. The skirt and a standard gal.

I just wish the skirt small shop dust collection manual made of mwnual rather than the more porous woven fabric. This setup will reduce the air volume. When an ad says a collector is rated at 1, cfm, what does it mean?

Not much, really. Cfm stands for cubic feet per minute, a measure of the xhop of smmall moving past a point of reference. The cfm figure needs to be put in the context of the amount of resistance, or friction, present called static pressure, or SP.

Air moving through duct or hose encounters resistance, just as a person would dkst down a water slide. The more bends and bumps, the slower the ride or the lower the air velocity and volume.

Many manufacturers rate their machines without bags or duct attached. While trying out a number of dust collectors, I small shop dust collection manual their performances under real working conditions, using flexible hose, PVC pipe or metal duct in my sq.

I also measured collectors skall up to a straight dudt of 6-in. Collectors ranging in size from 1 hp to 2 hp dudt impellers fans sized from 10 in.

All things being equal motor speed and impeller designa bigger impeller coupled with a bigger motor will move more air than a smaller pairing. There are some differences among collectors; to learn more, ask a manufacturer for an impeller performance chart. As soon as any collector is hooked up in the shop, performance declines in relation to the length and type of hookup.

Materials that affect airflow. The metal elbow topwhich is designed for central dust-collection systems, has a gentle sweep, which lowers resistance to airflow. Plastic PVC pipe has a tighter-radius bend and restricts airflow more. Ribbed flexible pipe also disturbs airflow, up to three times as much as metal. Fust up to two 6-ft. With a larger upper bag, I found that the cfm readings were not compromised.

But if you colkection to vacuum up any offcuts, they will make quite a racket rattling around in a metal trash can. Although smaol woodworkers, myself included, have used PVC drainpipe for duct without mishap, experts warn against using the material.

The dust collector performance ratings should show that at your given Static Pressure, the CFM it will provide. 1. The first step in designing your system is to draw a floor plan of your shop area including the following (see example, page 13): • Location of dust producing machines, indicate size & location of dust pick-ups on eachFile Size: KB. Dec 21,  · The Jet JDC is a great dust collector for a small to mid-sized shop and provides enough suction to use more than power tool at a time (depending the on the suction requirements of these tools). It also provides just about the best air filtration of any dust collector. Nov 02,  · It’s tempting to think that a good shop vacuum can solve all dust-collection issues. That might be true when working with only small benchtop tools that don’t include a jointer and planer. But if your woodworking involves milling rough lumber, a jointer and planer (or a combo machine) are absolutely essential, and so is a dust collector.

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