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03.09.2020To cut a properly fitting joint, most jigs will require that you fine-tune a combination of settings on both the jig and the router bit depth. Part of this challenge comes from the nature of dovetails themselves, regardless of how they are cut: pins or tails must fit their sockets within close tolerances. Joints with repeating geometry like these are also subject to cumulative error. The wider the joint, the more important that every router pass is done with precision. It would be no small order!
Others can be more enigmatic, suffering from design shortcomings or cryptic instruction manuals. With any jig, plan on making several Router Finger Joint Jig Plans Inc test cuts before expecting a piston-fitting dovetail. And be patient with your process. Dovetail jigs are really just elaborate examples of template routing. For a few jigs, a handheld router is unnecessary: the template with a workpiece clamped to it is inverted and guided over the router bit on a router table instead. In the case of half-blind joints, both the pin and tail boards are cut simultaneously.
For through dovetails, the tail and pin boards are cut with separate templates, router bits and setups, one board at a time. Or the bit may have an integral pilot bearing on top that takes the place of the guide bushing.
For through dovetails, a straight-cutting router bit is also required. These bits are often provided with the jig, as are the guide collar or collars required to operate them. But standard aftermarket bits are suitable options, too, provided the cutting angle is correct for the joint style. I find that the lower center of Homemade Router Box Joint Jig Ups gravity of a fixed-base router makes it easier to handle and preferable to a plunge router.
There are two primary families of dovetail jigs, based on their template style. The templates that come standard with a fixed-template jig typically cut a pattern of pins and tails that have the same size and spacing. But optional templates can expand the range of joints to patterns with larger tails, irregular spacing between the pins and tails and even box joint styles. One of the benefits of learning to hand-cut dovetails is that you can choose any pattern of pins and tails that suits your preference and application.
If customizing your dovetail joint layouts is important to you, an adjustable-template jig can help. One end of each pair of fingers forms a parallel slot for cutting tails with a dovetail bit. The other end of the fingers are angled to guide the pin cuts of the joint using a straight router bit.
The same metal fingers will cut a range of joints in both half-blind and through dovetail styles. Each pair of fingers can be unlocked and opened or closed to create wider or narrower pins and tails. Even better, adjusting one end of the fingers automatically dials in the other end for the mating cut.
Once you set the Router Finger Joint Jig Plans 30 pattern, tails are cut with the template oriented outward in the jig. To cut the pins, just flip the template over and reinstall, and switch router bits. Here, you can use a router table and benefit from its larger work surface to support the jig when feeding workpieces through their cuts.
Precise mortises can be made quickly with this simple jig and a plunge router. You won't spend long building the jig either. Tier Standard Premium unavailable Learn more about our premium plans.
Premium Files You can download the Router Table Finger Joint Jig Key additional shop drawings that you purchased using the link in this box. Product Recommendations We don't have any links to project supplies and hardware for this particular project yet, but here are some other products that might be of interest to you.
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