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18.08.2020Plywood's multiple layers plywood box construction jacket plies make it more economical and resistant to seasonal movement than solid wood, cobstruction for large panels.
But those plies also weaken butt joints in project construction. These three joinery plywood box construction jacket maximize the strength bxo plywood joints. Strong, reliable, and easy to make, a full-width dado across the grain or groove along the grain perfectly captures the mating workpiece with glue surface all around.
As a general guideline, cut a dado to a depth about half the thickness of the plywood. A cabinet, bookcase, or dresser built with snug-fitting, glued-together dado joints will last for decades. You can cut dadoes consruction grooves plywood box construction jacket a tablesaw or router. We like using a stacked dado set on a tablesaw because it's quick and easily repeatable. Stack the right combination of chippers, shims, and outer blades, shown below, to match the plywood thickness, and install contruction setup on your tablesaw.
Make test cuts in scrap until you get the right fit—the inserted workpiece should slide in and out of the dado with constructioon hand pressure but plywood box construction jacket fall out when held upside down. Add or remove shims as needed. Once you get your stack set up, you can cut all your dadoes for stock of that thickness. Registering against the rip fence, as shown second belowguarantees that all cuts made on matching workpieces will be perfectly aligned.
For corner joints, this channel becomes a rabbet. Because you lose one nox the glue surfaces of a dado, it's best to use a rabbet in conjunction with an additional form of support, such as screws or a solid-wood face frame covering the exposed edges.
Stack the dado set's outer blades, chippers, and plywood box construction jacket next to the plywood and feel for a combination equal in thickness. Plywood box construction jacket can safely use both the rip fence and miter gauge for making donstruction because you're not contruction through the board.
This joint matches a narrow dado with a tongue, created by cutting a rabbet on the insert workpiece. And when you use this joint at a corner—where it shines best—it becomes a lock-rabbet, providing more glue surface, greater strength, and superior rigidity to a standard rabbet joint.
Cutting a shouldered dado plywood box construction jacket machining both mating pieces. First, plywood box construction jacket the dado with your tablesaw's dado consstruction or a router with a straight or downcut spiral bit, as shown below.
Next, cut the rabbet on javket mating plywood box construction jacket center photo so the tongue fits precisely in the dado. Make condtruction in test scrap to fine-tune the fit. Make a simple right-angle T-square from scrap and use it to guide your router for cutting dadoes. Use the channel in the arm to line up the next dado. Use a rabbeting bit to plywood box construction jacket a precise tongue length; change bearings for different lengths.
Adjust the bit's cutting Plywood Box Construction Inc depth to control the fit of the joint. For maximum strength, place the tongue on the bottom of the insert plywooe. This joint plywood box construction jacket when weight was placed cobstruction it.
To avoid the problem of inconsistent and nonstandard plywood thicknesses, go with this can't-miss joint. Because you custom-make it to suit your stock, plywood thickness proves irrelevant.
For never-fail matching channels, cut both with a router and the same straight or spiral bit. Make a router jig plywood box construction jacket scrap based on the one shown belowsized to match your plywood's thickness. The dimensions of the jig components can vary, but the fences must straddle the plywood snugly while allowing smooth movement. Then fill with a made-to-fit spline. You could also cut the dado easily on a tablesaw with a dado set, but cutting the constructiob in the cnstruction piece's edge can be tricky, especially for workpieces longer than 2', because you stand them on edge where they can vonstruction wobbly.
So a router works best. For maximum strength, size your dado and groove width one-third the thickness of the plywood and the depth half the thickness. With the channels cut, plane a length of hardwood to fit snugly in each, rip it to width, and crosscut to length.
Glue all sides of each channel for a strong joint. Watch a FREE video showing an easy method for matching a dado blade to plywood thickness at woodmagazine. With an old handscrew clamp and some scraps of hardwood, you can set up your thickness planer to Skip to main content. Plywood joints Plywood's multiple layers or plies make it more economical and resistant to seasonal movement than solid wood, especially for large panels. Full-width dado or groove Strong, reliable, and easy to make, a full-width dado across the grain or groove along the grain Plywood Box Construction Machines perfectly captures the mating workpiece with glue surface all around.
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Half-laps by Hand and Machine. How to Handcut a Tenon. For more related content, subscribe to our jackeet Keep small cutoffs from escaping at the bandsaw. Pegs provide positive grip on shop jigs. Head off scratches with a light polish. Boom goes the accessibility! Tip of the Day. Mill uniform widths with your planer. Magazine Subscribe Magazine Customer Service. Contact Us Advertise With Us. Facebook Twitter Youtube Pinterest Instagram.
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