Note: The front face of the board decorative edge should be down. In my spare time I like to engineer furniture for the weekend DIY'er like myself. I prefer to use poplar for painted cabinets because it is pretty stable, paints well, and can be pretty affordable. If you stick around, I'll teach you how to add value to your home by trying some challenging home improvement projects caabinet like I did. Cut a tongue on a test piece and check the fit to make sure the height of the bit is correct. The insert the two rails into making shaker cabinet doors with a router jacket groove of one of the stiles. The rails also have a tongue cut on each end that will mate with the groove on the stiles.

I thought it would be worth trying something new and see what works better. Since these doors are also inset into the face frame, I also used this opportunity to try a new technique for setting the inset gap.

In the first video, I just built the doors to the finished dimensions, which was a challenge. In this new version, I built the doors a bit larger and shaved them down to the final size. It ended up being much easier than I thought. If you stick around, I'll teach you how to add value to your home by trying some challenging home improvement projects just like I did. You can learn more by starting here.

Privacy Policy Terms of Use Disclaimer. Toggle navigation. Now that we know the width of the face we need to subtract the stiles. Then subtract this amount from the overall width you measure earlier to get the length of the rails.

Now you can cut those rails to length on the miter saw. Make sure to keep note of what goes where and mark the rails to make it easier on yourself.

Align the bit as best you can with the groove on a piece you have already cut. Then align the collar with the fence as we did in the previous step. Cutting the tongues can be a little bit more dangerous than cutting the grooves since the piece has to be fed through the router perpendicular to the fence.

To make sure these are routed safely you can use a rail coping sled or a scrap square of plywood and a Microjig to make sure the rail stays perpendicular to the fence as it is fed through the router.

Note: The front face of the board decorative edge should be down. This is an easy thing to overlook and routing the tongue upside down will result in having to remake the piece.

Cut a tongue on a test piece and check the fit to make sure the height of the bit is correct. Once you are happy with the cut, proceed to cut the tongues on all the rails. Tips: Cutting the tongues can create tear-out at the end of a cut.

To help minimize this, make slow passes but not too slow that you burn the wood and make sure to have a solid scrap plywood square behind it. The panels that we are making are flat plywood panels. These are very easy to make and look great.

Another option is a solid wood, raised panel but those will not be covered in this tutorial. Determine the dimensions of the panel and make sure to include the depth of the groove. The insert the two rails into the groove of one of the stiles. Make sure to align the outside edges when doing so, and slide the panel into place. This only works with plywood because it is a stable product, meaning the expansion and contraction is negligible.

If this were a solid wood panel you would not glue the panel in place, but rather you would use something like space balls to prevent rattle. Add that last stile and clamp that panel up, making sure the panel remains flat in the clamps. Any deflection in the panel from the clamping process has a strong possibility of being permanent once the glue sets up.

After the glue sets up over night you can remove the clamps, fill and sand any imperfections to get ready for paint or stain. That completes the process of making a drawer front or cabinet door.

If you would like to learn more about painting and installing cabinet doors, be sure to check out that process here. I'm a Christian, father, husband and former aerospace engineer. In my spare time I like to engineer furniture for the weekend DIY'er like myself. In other words, I write plans for awesome looking furniture that are so easy it will blow your mind!

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