Before assembling, I dry fit it together to make sure everything will work. Place your rails and stiles around the plywood into the position you would like them to be. Please see our full disclosure here. I recently showed you all the beginning of my laundry room remodel. Is the plywood just glued and not doorss I have considerable experience with conventional… Continue.

Also on my page there's a picture of a maple door that's very dark, the rails and stiles were used with biscuits, but an easier way that I've found here lately is to run a groove to accept panels in all the of the stock and then cut stub tenons in the stiles. Good luck, hope this was a little helpful.

Chris, Here's a look at stub tenons and a rail. I usually use some scrap until I get the fit just right, but after setting the table saw up it's very easy to repeat and creates Diy Shaker Cabinet Doors Kreg Jig White a nice door. Chris, Here's what your finished pieces should look like. The rails in green and the stile is in yellow. I hope this is helpful and included is a pic of a shaker door I did out of maple with biscuits.

The benefit is that you don't have to fill the holes your having trouble with on the pocket screws, the set-up makes the door much much easier to glue up and all pieces fit together like a puzzle piece more or less. I guess one more thing is you save a little money on screws and time on filling holes?? Robert Melrose said: MLCS is a great place for good router bits and they have videos to show you the proper use of them.

One question about your doors. You said you use stub tenons on the stiles. What good would tenons do on the stiles? Maybe I'm not picturing it right in my head. Justin Waldron this information is great. Those dark doors you made, had inspired me to want to use that design for my tv stand. I spent the week trying to figure out what to buy for a router table. Like I said in my post I was ready to buy from rocklers but came accross an old Sears industrial on my back porch.

The information on mlcs was also very valuable. Did you buy the alignment blocks? I am going to go sears and buy some inexpesive bits and play with the sears table over the weekend. Probably will buy the table from rocklers Diy Shaker Cabinet Doors Kreg Jig 10 sometime next week. I will probably take the top off the sears and mount the rockler top on it. What kind of table do you have? Gary, sorry I never saw this post. As a matter of fact, I just made stub tenons on the end of my rails that fit into the groove of the stiles.

I also did buy the setup blocks from MLSC and the work perfect!!!! Gary roofner said: Justin Waldron this information is great. Hi Tomboy, I am trying to figure out how to reface my master bathroom cabinets. Thanks for any advice.

Fill holed with bondo and sand prime and paint. Jamie Robe said: Hi Tomboy, I am trying to figure out how to reface my master bathroom cabinets. Need Help? RSS View All.

Add Videos View All. Rip-cut ACS plunge saw Just got a rip-cut and installed my Bosch saw haven't used it yet but saw was a good fit. Is the screw driver impact drill rater? Add a Discussion View All. Product Reviews. New Kreg Pro I saw the video Kreg put out for this new jig and had high hopes for it. I purchased one today and am very disappointed with it.

First the docking station is extremely cheap. The plastic is pathetic. Miter or chop saw. If you want to stain, I recommend getting a hardwood or a very smooth pine plywood and matching wood type 1x3s. I ripped 1x6s on my table saw to make the 1x3s, but you can buy 1x3s at the local home improvement stores already cut. This is standard, but make sure you double check. Cut two 1x3s this length. Next, take the total height the door needs to be and cut two 1x3s this length. Cut these frame boards for all the doors you need to make so you can do the next step with all the boards at one time.

Now, I usually set up my table saw to Diy Shaker Cabinet Doors Kreg Jig Uk cut dadoes for the inside panel. You could also use a router for this step, but I figured the table saw was easier to set up for this.

If you have a dado blade, it will save you time, but you can also do it this way without one. You gotta do what you gotta do, right? Anyway, I run all the short boards through the saw like the picture above—cutting all the way from one end to the other.

Then I turn it around and run it through again so that when you are done, both sides of the board will have run along the rip fence. Does that make sense? I only want to cut the groove to an inch or two from each end. See picture below. So I just carefully pushed the board down onto the blade and run through until I needed to stop, then lifted the board away from the blade. I do this the same as the short boards…run one side, then flip and do the other. You can see the marks we made in the picture below.

I usually end up having to run the boards through on each side THEN adjust my blade again slightly to cut out a small section left in the middle. Just adjust and cut until your groove is large enough to fit the plywood. Then I have a ton of pieces that look like this:. When I cut it, I make sure the grain in the plywood is going to run up and down on the door panel.

It will look better this way. Before assembling, I dry fit it together to make sure everything will work. Here I have two options: glue or screw. That is the question. To glue, place the plywood in the grooves of the sides and liberally squirt glue along the inside of the top and bottom where the top and bottom 1x3s will go.

Then slide the top and bottom 1x3s in place and clamp. Clamp tight, but not so tight that the door bows. Wipe excess glue off. OR, to screw, you can drill pocket holes in the top and bottom pieces and screw in like the picture shows. Allow the glue to dry if you used Diy Shaker Cabinet Doors Kreg Jig Quote it and sand and putty and sand again once the putty is dry all the joints and the pocket holes if you used pocket holes.

Also, if I am painting, I run a small bead of caulk along the inside corners of the front of the door where the plywood goes in the grooves. It takes forever for the putty in the pocket holes to dry—be patient! Once the putty has dried, sand everything smooth and prime. I recommend two coats of primer on both sides. I also recommend sanding after priming and before painting. Everything gets so much smoother and feels so much nicer. Just a quick light sanding is all it takes. I wish I had taken my own advice when I redid my trim in my house.

Trust me…I learn from my own experience. You can install using several different types of hinges, but I like to use concealed hinges lately because they have so many adjustment options. You can see how to install them in this post. Looking good, right?

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