Then cut off the ends of the strip with a flush-cut saw, and clean up with a block plane, an edge scraper, or a sanding block. No matter their gender or woodwork bench for early years questions, all wopdwork enjoy woodwork. I only affiliate with products, services, and merchants that I believe will provide value to my readers and viewers. Are you the same Tony that makes planes and squares? For trimming the top face, I again stood the panel vertically, with the router base riding on the top edge, and the bit cutting on the far wooddork of the panel. After that had cured for a bit I eased the top to the floor and applied a coat of woodwofk to the bottom side. This will be the top of the bottom layer of the bench top, so gouges aren't a problem.

I wanted to make my final cuts with the table saw and a dado blade but thought it would be easier on the table saw as well as the dust collection system to remove the bulk of the cut on the bandsaw first. Laying out the mortises is pretty straight forward so long as you start from the same corner on both the top and bottom surface.

No measuring is needed for marking out the mortises. The leg can be used to get all of the dimensions needed. Removing the bulk of the mortise can be done with a bunch of different tools. Much cleaner than using a drill and a forstner bit.

If I were doing this outside on a pair of sawhorses I probably would have chosen the drill and forstner bit though as it would probably be quicker.

After removing most of the material from both sides I was left with a very rough through mortise. I removed the material free hand just making sure to not get close to the lines. I did get pretty close on a couple spots though.

The long faces of the mortise can be cut nice and smooth with my plunge router and my universal edge guide. I after dialing in the second long face cut on the plunge router the leg tenons are a nice snug fit. The Best Material For Woodworking Bench Top Paint end grain sides of the mortise needed to be cut by hand though. At this point all of the legs were fitting great.

I finessed the short faces of the leg tenons to fit perfectly into the mortises. Before going too far though I went ahead and drilled the hole for the leg vise. Another glue-up. This time the stretchers. Same milling process as before. Skip planed only before the glue up. Before cutting the half lap joints that will tie everything together I made sure to properly mark the start line of each half lap joint as well as the removal side of the start line.

I made sure to cut the half laps a little short and sneak up on a proper fit in between the legs. This took a couple times of sneaking up on the cut. Once the proper width was dialed in Bench Grinder For Woodworking Tools University for a snug fitting half lap the rest of the leg joints could be cut. In the video I said I would come back at a later date and replace the screws with oak dowels but I think that is entirely not necessary. I left the base assembled and was able to pry the top up and off of the leg tenons by lifting one side and hitting the tenons down with a hammer and repeating that back and forth on both sides.

With the top sitting on top of the leg tenons I coated the inside of each mortise with a very generous amount of glue. Then slid the top down over the leg tenons again until each leg was started into the mortises.

I cut some wedges on the bandsaw to wedge the side of the tenons in place. Glue and one wedge on either side of each tenon really locks everything down. Next up was the stretchers. This part was the easy part of the glue-up. Just unscrew one board at a time, apply glue, and screw it back in place.

After the glue dried on all the joints a flush trim saw can be used to clean up all of the long half laps as well as the through tenons and wedges on the top. Finally, I planed the top surface smooth as necessary and made sure the tenons were flush with the top of the workbench.

I absolutely love the end result. This workbench is solid. These plans are in both imperial and metric units. Included is three different vise options for you to choose from or add all three like me. The following is included in the plan:. The entire plan is included in one PDF document. Most everyone will have a PDF reader installed on their computer already but if you do not you can use the free program Adobe Reader to view the plans. The checkout process for this plan uses PayPal.

You can use major credit or debit cards through PayPal. You do not need a PayPal account. To purchase the plan follow the link below. After you purchase the plan you will receive an email receipt from me containing a link to download your plan. Make sure to check your inbox and spam filter for the receipt. If you do not receive the email within minutes or encounter any problems please contact me. What a great wayto spend an unexpected day off!

Well, looking at the plans anyway. Great job! Are you the same Tony that makes planes and squares? I might be interested in buying. Great job. The stability part is more determined by the actual piece of wood. Excellent job! Anxious for the rest of this build. Are you making the vises?

Great project, Jaay. Interesting auxiliary fence for the miter gauge. Did you make it especially for the workbench build? Love the show, Keep on keeping on. I have been looking at purchasing a heavy bench, but as you know they are very expensive. As you have stated, this is something I think I can tackle.

Thank you Jay for another great video! Looking forward to seeing how you finish off this project! Excellent work bench put together with excellent skills. You need to get your twin to do some work. Or are you planning on drilling? Or maybe not at all?

Did you consider putting it on locking wheels at Woodwork Bench For Early Years Kits all? I am going to make this but because I have a small shop I would need it mobile. Any suggestions? Put on the linseed oil. They wound up eventually looking unnecessarily ratty and the owner was always left explaining what had happened. Great project! I know that you want to put this baby to bed, but think about how great the wood always feels and smells when linseed oil is applied.

For this reason alone, I always sand the original finish off the wooden handles of my tools and shovels to apply linseed oil. The touch and feel is unmatched in the hands of a craftsman. Besides touch-up and finish repair is only one rag wipe away. Jay, Once again you have made it look simple. I have been searching for what I want and you have made what I have been looking for.

True, excellent videos, straight to the points and skills without all the drama that you see now days on t. Planning on building a new work bench myself, just havent got around to it yet, but this has inspired me to get started. Youtube is filled with way too many bench designs made with exotic woods and out of my price range hardware. I like your vise designs, and this will be my new springtime project.

Keep up the great work. Great workbench! Heavy enough to build a tank!! Enjoyed watching the video… you are an awesome video editor. Thanks again. Great build Jay! Couple of questions. Showing 1 - 14 of Assorted Balsa Wood pk. Add to basket. Square Section Wood Packs. More options. Free gift. Hammer and Nail Pattern Boards. Woodwork Class Tools Set. Outdoor Wooden Work Bench. Wooden Offcuts 4kg.

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Standard Balsa Wood Packs. Outdoor Wooden Work Bench and Trestle. Forest Schools Outdoor Tools Kit 20pcs. This website uses cookies This website uses cookies to improve user experience. Accept Learn More.

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