The drum sander is a handy sanding device that's used to smooth regular or irregular concave or convex edges, cabriole legs and other odd shapes, and internal cutouts - it can even be used for edge sanding and surfacing. The drum sander mounts on the MARK V main spindle or the belt sander.  Operate the drum sander at the speed recommended in Table Start at a low speed and gradually increase to where you are getting the smoothness you need. The problem with excessive speed is that enough friction can occur to burn the wood unless the feed pressure is feather-light. Also, since friction heat can draw pitch or resin from the wood, excessive speeds cause more rapid filling and clogging of the abrasive. DIY Belt Sander - Sanding Wood. How to make Mini Belt Sander machine at home. Learn how to make wood and metal polishing or finishing tool that is belt emery machine using material like plywood, bearing, nut bolt and 12 volt DC motor. Homemade sanding mandrels If you're into making stuff from wood (or other materials) you'll know that some times the price of equipment can be quite high, so why buy it if you can make it for free? (well almost free) I'm often in need of small sanding tools, specifically something to attach small sanding pads to, and although you can get th. Sanding Drums & Sleeves. Epoxy & Resin. Epoxy Kits.  Surface Removal Sanders. CNC Machines & Laser Machines. CNC Router Bits. Axiom.  Sanding and Finishing Projects, Woodturning. What's the best method for sanding on a lathe? Read more. How to Get Started in Woodturning.  In this Rockler demo you'll learn how to keep your carbide cutter turning tools sharp and making clean cuts. Carbide insert cutters are designed to be replaceable, but often all they need is a little touch up to cut like new again. The Rockler Carbide Cutter Honing System makes it easy with a 6'' diamond stone and a magnetic grip that securely holds your cutter as you guide it back and forth on the stone. Besides, with too heavy of a feed you're going to burn and ruin your workpiece and load up your belt in a very short time. Very well written and great idea. You will need more clearance than shown in the second picture because I forgot to take into account the usage of knobs. A drum sander is a completely different tool in that a loop of sandpaper continually moves around the drum, ripping down the wood as far as you want to go. However, like vacuum cleaners, drum sanders are fitted wood drum sanding machine learning dust bag when work is performed.

Question Big Wood Sanding Machine Learning 1 year ago on Introduction. What slows down the pieces being sanded from flying through the sander? At what speed do you set your lathe for sanding? For a simple"conveyor", make a sled. Make a short degree fold on the back side and hammer it almost flat, but leave it sticking up as high as the thinnest veneer you expect to sand.

On the front edge, cut out an oval for a handle and line it with duct tape for protection. Slide it all the way back, load your stock, and slowly pull it toward you as the sander does its magic! To make it extra fancy, you could use PTFE tape on the bottom, and rabbet your side rails so they overlap the edges and hold it down.

Very well written and great idea. But before someone builds one they might think about the capabilities somewhat. It will do touch up sanding or finish sanding, but it will not thickness sand, simply because no lathe has enough power. I doubt if it will clean up pallet wood for example. Reply 2 years ago. Reply 3 years ago. I think this would have no trouble with facing pallet wood. It clearly won't have the same performance as a commercial unit, however it had no problem reducing the thickness of the walnut shown in the last step.

Using 80 grit sandpaper on the drum made for really quick removal. What sort of lathe, brand, size and hp of motor are you using?

Most hobby lathes don't have a lot of power. It wouldn't be much of a stretch to make a lathe replacement with a larger motor and then this would be a nice tool. For someone who likes to build things. For the time put in making it a part time job would probably allow a commercial unit to be bought sooner!!! A quick repaint, electrical checkout and new switch and the lathe works very smoothly. My biggest expense will be the base for the whole setup.

I may have to fit some sort of locking device - only time will tell. Using mm Gas high pressure pipe in Australia it is Light Blue which has 12mm wall thickness.

It Best Wood Sanding Machine Learning was not a true round but soon came good on the lathe. Shop Notes:Vol. Below I placed a large Shop Vac. The Drum is made with 5 inch discs mounted on a one inch shaft 24 inches long, with pillow blocks and pulley to drive the drum. One pet peeve that I do not permit is to have a tool that requires set up.

If you have 2 lathes, ok, one can be set up as a drum sander, but personally I would never make a set up where I had to assemble the sander, break it down after to use the lathe. I am pleased to see such a great design to use with a lathe. A height adjustment in the center front with one knob would make a nifty improvement to the ease of using this type of tool.

This is a picture of the adjustment with one knob in the center. I have found it to be very accurate and I use one to two twists per run of parts. When I crank it two turns the sanding depth is too deep for a wide pass of wood. Thin strips will pass but still, too much wood is removed per pass. With the lathe version, it looks like there is not a lot of room to put such a large adjustment device between the lathe bed ways and the sanding base.

It was once said, if you are not having fun, you are doing it wrong. Tip 3 years ago on Step 4. Interesting project. I have thought of building such a sander, but a stand alone version. As you stated, PVC is not round, well not perfectly round anyways.

So turning it can be tricky and I would think a scraper type tool would work better the a typical lathe cutting tool. I was wondering if a built up wood drum would be a better choice? Especially if you could turn that wood drum on a metal lathe that had a screw feed setup.

Nice project either way. Someone did a built up drum, I'm trying to remember who, Stumpy Nubs maybe? Actually, if you're worried about flex but not about weight you could fill the tube with Quickcrete but it isn't really necessary. Others have made these and as was said earlier just do light passes and at the low cost of PVC pipe you can make several and outfit them with with different grits and quickly change them out.

Having been in the machine trade the suggestion to use the table with paper attached is really a good one because then the two parts are trued to each other.

It also would be best if the adjustment could be made with a single control or the two could be locked together with either a chain drive or segmented belt drive. Single would be better always adhering to the KISS principle. I'm definitely downloading this and building it. Oh, as regarding kickback, not really an issue. You're going to bog down the machine before you get that far. The workpiece would have to have quite a taper to it before it would be able to get that much of a grip.

Besides, with too heavy of a feed you're going to burn and ruin your workpiece and load up your belt in a very short time. It's sanding not sawmilling! This is a wonderful idea and I am going to make one for very old Atlas lathe. You Wood Drum Sanding Machine 65 design is awesome, I intend to do one in the future with my shopsmith.

One suggestion is to add some sort of tick marks on top of the elevation knob to ensure that both knobs are being turned the same number of revolutions.

You could easily factor it into your 3D design or mark it with a white paint pen. Introduction: Lathe Drum Sander. By tomatoskins tomatoskins Follow. More by the author:. About: My name is Troy. I'm a Mechatronics and Aerospace Engineer. More About tomatoskins ». If you would like to expand the features of your lathe, create a drum sander too! Materials: Plywood 4 in. Attach the base and table to the lathe.

Tighten with a ratchet and socket. These adjustment screws were rounded on the end using a bench grinder. Stretch tape long the back and apply glue. Roll up the guard and secure with brad nails to dry. Cut clearance notches for the guides if needed.

Epoxy the head of the bolt into the knob and then epoxy the bottoms in place. Clamp until dry. Attachments 2 inch 6 sided star knob. Download View in 3D. Participated in the Epilog Challenge 9 View Contest. Did you make this project?

Share it with us! I Made It! Grandpa Zee 20 days ago. Reply Upvote. DonV26 Question 1 year ago on Introduction. Answer Upvote. UnstoppableDrew yrralguthrie Reply 2 years ago. My lathe has a 2HP motor, it won't have any trouble thickness sanding. Great idea. Photo will follow after I recover from prostate surgery. Sounds like a great build! I can't wait to see pictures once it's finished!

Re :- PVC pipe. I am in the process of making one. It was not a true round but soon came good on the lathe HTH Col. That is great to hear! With a drum sander, you will be buying long strips of sandpaper that is unsuitable for any other use. The good news is that most rental yards will buy back unused and clean sandpaper with the understanding that users need to buy more than is needed. The reason that you want to buy a copious amount of sandpaper is that you do not want to be caught short of sandpaper while your drum floor sander is on the rental "clock.

Ask a rental employee to put on your first piece of sandpaper. Most homeowners are unfamiliar with putting sandpaper on a drum sander, so it helps to watch else someone do it.

Drum floor sanders are unwieldy monsters that weigh over pounds. You will absolutely need help from a friend or rental yard employee to lift the sander onto your truck bed or into the back of your SUV. Remember, too, that you will need help with the sander when you get home. Use only the attached electrical cord or extension cords that are allowed per manufacturer's instructions. A drum floor sander draws so much power that it is possible to melt an improperly sized extension cord, resulting in an electrical fire.

If you like to work without safety equipment, floor sanding is not the time. Even though the drum sander has a dust bag, the bag only collects the majority of dust, not all of it. Also, safety glasses are a must. Drum floor sanders create sparks when Wood Molding Sanding Machine Learning they hit nails and are capable of shooting particles as fast as a bullet. Some home improvement tools like paint brushes and bubble levels are safe and benign.

Other tools like table saws and powder-actuated nailers are so powerful and capable of causing destruction and personal injury that they deserve nothing less than the utmost care and respect. Floor drum sanders fall into this latter category.

Let the fact that drum sanders are often used by flooring professionals to artificially distress floor planks point to drum sanders' potential for ruining floors beyond repair. Massive gouges are possible if you let a drum sander rest in one place for too long. Personal injury is possible if you fail to follow all safety considerations.

You will be pulling your drum floor sander, not pushing.

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