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27.06.2020These are the orbital or straight-line sander and the hose — the hands-on parts most accessible to the techs. Vacuum-ready tools are said to have a larger vacuum take-off than vacuum assist, which rely on a venturi effect from the compressed air. This pipe generally hangs from above, and the tube hangs from it.
Depending on whether you want a two-, four-, six- or person system will determine to a certain extent the kind of pipe you want. The greater the number of people using the system at once, the thicker the diameter of the pipe should be. Look at it this way.
Is it easier to get six kids in a Mazda Miata or a Ford Excursion? Radius ranges go from 2 to 6 inches. Advertisement When it comes to pipes, you can choose PVC pipe or to gauge thin wall tubing. While the PVC is cheaper and easier to install, the metal variety has less loss of friction and static electricity build-up. After the pipe you come to the filter.
A good filtration system can prevent problems in the pump, since sanding dust may get clogged in the impellers.
Some filtration systems include a pre-filter, which removes a good portion of dust before it reaches the last filter. When it comes to final filters, keep in mind the square footage you need and be aware of any difficulty in cleaning it. The last thing to keep in mind is the vacuum producer.
The determining factor here is the size of your shop. Three prominent choices are the brush motor blowers, regenerative blowers and centrifugal multi-stage pumps.
Advertisement For a smaller shop, brush motors are a good fit. Brush motors allow up to four people to work at once.
The regenerative blowers and centrifugal multi-stage pumps contain motors designed to run continuously and have lifetimes of 20, hours. Unlike brush motors, little maintenance is required. The regenerative blowers can allow up to six techs to sand at the same time, and the centrifugal pump — depending on the size — can allow eight to 12 techs to work at once.
Some say a general guideline to follow in determining the size of the vacuum producer is to figure out how many techs in your shop will be sanding simultaneously. Finding a Layout to Suck Of course, the layout of the system must work in conjunction with the layout of your shop, but there are some considerations to keep in mind when setting up a dustless sanding system. The vacuum-producing pump can be placed outside or inside, but the closer the pumps are to the center of the shop, the better.
Because the shorter the run of pipes, the less dust the vacuum will lose. However, if a larger pump is being used, the noise it creates may influence your decision to put the pump in a separate room, enabling you to hear yourself think.
Experts recommend placing the larger pump in a compresser room or near the paint booth mechanicals. If the pump is going outside, keep it covered and protected from Mother Nature.
Some may recommend that the drops be near the cars they work on, making it easier to plug and unplug the hose. And all the others were hesitant to stand so close to him. Less dust also means healthier employees, which translates into fewer techs calling in sick — and more production coming out.
Magazine Current Issue Past Issues. Connect with us. Advertise Subscribe Contact Us. By Mike Lawrence. In the old days, using orbital sanders meant you created your own personal mini-sandstorm.
Most of the dust particles fall to the bottom of the unit immediately. Those particles that manage to escape this first stage of cleansing, are forced through thick curtains of water, and are deflected by a series of baffles into the water turbulence, separating the remaining dust from the air.
The airflow creates a circulation in the water that simultaneously removes dust particles from the water and prevents stagnation of the water. The moist clean air passes through the mist eliminators, where the moisture is removed. The clean air can be returned to the workplace.
The dust which has settled to the bottom of the unit can be raked out or drained out through a valve. Standard units are available in capacities ranging from to 50, C. We're the central vacuum specialists with products for every need and budget.
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