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03.05.2021How did we reduce production downtime? September 7, is the deadline for dust tests in order to maintain compliance with with NFPA Seven Things to Consider When Purchasing a Dust Collector Do you currently have plans to purchase or upgrade a dust collector for your facility?
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What is currently going on in the industry? If you can accomplish your needs with smaller collectors or possibly plug-and-go units located either at or very close to the point of dust creation, you can limit or possibly eliminate the need for ductwork.
This reduces installation to a fork truck and the necessary routing of electrical and compressed air supplies to the collector. Understanding the process, localizing dust collection, and minimizing collector size all help simplify installation of collectors and their associated equipment.
This review can also highlight sequences of assembly that can simplify installation. As an example, collectors often have hopper and leg sets that need to be assembled on the job site.
In some cases, assembling the sections is easier if the hopper starts out upside-down and the entire unit is inverted after the legs are attached. In other instances, it is easier to assemble the legs and then lower the hopper onto the leg pack. The Installation, Operation, and Maintenance manual will often illustrate these and other assembly details. Unfortunately, just installing a dust collector does not complete your dust collection strategy.
You will be operating the collector for the life of your process. Replacement filters or parts, lost production due to downtime, and energy consumption during operation are all costs and expenses that add up quickly. To find the best collector fit for your process, work with your dust collector supplier to compare initial and operational costs of different collectors.
The style of collector you select may influence the energy required to filter the air. Filters operating at lower Dust Collector Repair Near Me In China stable pressure drop require less frequent cleaning, often last longer, and typically reduce the power required to pull air through your dust collection system.
Sometimes several smaller collectors dedicated to portions of your operation will save operating expense without increasing capital cost. In other situations, centralized collectors may offer benefits in ease of service. Ensure you explore options in collector style, location, and design before you make any purchase.
In considering the operational costs of a collector, remember you will eventually need to order new filters or replacement parts. Obtaining a list of common replacement parts from your dust collector supplier will help you understand what items you may need to purchase in the future.
Determine if these parts are kept in stock with your supplier, or if you will need to purchase and inventory them yourself. Ask if you need to work through an aftermarket sales representative to purchase items or if the items are available through other supply channels. You may also want to proactively learn from the collector supplier—who will be available to help if technical issues arise or assistance is needed—and how you would go about contacting them.
Selecting and installing a dust collector will be a decision you live with for many years. Taking the time to evaluate your needs and the alternatives available for dust collection will provide benefits for years to come.
That investment lets you make a well-informed decision that could reduce your initial costs and increase your ongoing satisfaction with the dust collection system. An effective industrial dust collection strategy goes further than simply installing a collector.
When the solution can help improve uptime. If you know the cost of your hourly downtime, it is easier to prioritize IoT projects that keep you up and running.
If your facility requires a reliable dust collector, calculate your downtime costs and compare them with the costs of subscribing to an IoT-enabled monitoring service. When it can help reduce cost of equipment ownership. Ask yourself if the IoT solution will pay off in longer-lasting equipment or parts. In dust collectors, for example, filters may last longer with proper monitoring.
Great for the Price Reviewed by: bhileman Rikon Dust Collector. Grizzly Wall-Hanging Dust Collector. Oneida 3 HP Cyclone Collector. For more related content, subscribe to our newsletter! Skil 2-hp Plunge Router.
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