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04.06.2020Shaker cabinet doors are a timeless and simple style. With the right tools they can also be easy to make. For this project, I used the table saw to cut the dados grooves and the tenons and made 8 doors in not much more time than it would have taken to make 1 or 2.
See them in the finished project - a full wall of built-in cabinets and bookcases! A shaker-style cabinet door is made up of 2 stiles, 2 rails, and a panel FIG 1. The thicker panel is more sturdy and feels more substantial.
The panel also gets ripped to length on the table saw and then crosscut with a circular saw and track FIG 4. The dados are cut in each of the frame pieces FIG 7 by first using a test piece to get the fence position right and then making the cuts on the door frame pieces.
Running a piece across the table saw, flipping it around, and running it through again makes a perfectly centered groove. I then just have to cut out the middle part.
The tenons are cut with a miter gauge that has a stop that ensures every piece gets the same sized tenon. FIG 8. When test fitting the tenons into the dado I use a shoulder plane to make a great fit FIG 9. I use a chisel to even out the bottom of the groove FIG Sometimes the cut is not perfectly flat due to various reasons FIG The next step is to thoroughly sand each part before the glue-up FIG I like to use a random orbit sander in this phase and then fine-tune with a hand plane and sandpaper after it dries.
I spread glue diy shaker cabinet doors table saw 12 the area of the dado that will receive the tenon and also cover the tenon itself FIG diy shaker cabinet doors table saw 12 before putting it all together FIG I apply clamps to squeeze the joints tight and then wipe away any glue FIG If each of the two measurements are the same, then I have four corners that are very close to 90 degrees FIG Once the door dries I do a final sanding with the random orbit sander to remove any dried glue and even the joints FIG Using a plane I break the edges of the door to give them a rounded over feel FIG This step is one of those things that can go a long way toward giving your project a professional look diy shaker cabinet doors table saw Diy Shaker Kitchen Cabinet Doors Jack 12 feel.
Like just about any woodworking project, your doors can be finished in several different ways. Mine are going to be painted, but you can stain and clear coat yours or just put a clear coat over the natural wood. These doors can be made inset, like mine are FIG 21where the door is flush with the cabinet frame or as overlay doors that sit on top of the cabinet frame.
There are also a wide range of hardware options to mount the door on hinges and handles or no diy shaker cabinet doors table saw 12 to attach. Some styles also include molding around the inside Diy Shaker Cabinet Doors Router Inc of the frame.
The shaker door is a beautifully simple design to start with and then fit to your taste and style. Email Address. Send me the Free Guide Now! Tommy Byers November 12, Facebook 0 Twitter Pinterest 0 0 Likes.
Tommy Byers December 24, Tommy Byers October 9,
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