Tags: Bandsaw Circle Cutting Circle Circle Cutting Circle Cutting Jig. Categories: Band Saw. [yuzo_related]. Categories  C. Cabinet Door Construction (20). Children’s Furniture Plans (42). Children’s Outdoor Plans (25). Circular Saw (16). Clamp and Clamping (18). D. STEP 1: To create the jig, cut a piece of sheet stock to the width of your band saw’s table. For circles up to 16″ in diameter, a jig 10″ to 12″ long is fine. I prefer laminated material such as melamine, as it allows your workpiece to slide easily while cutting, but regular plywood or other sheet stock with a smooth surface will work fine. Center the jig on your band saw’s table — the edges of the jig should be flush with the edges of the table — and slide it till it just touches Circle Cutting Jig For Band Saw Foot the blade. Make a mark on the front edge of the jig even with the tips of the blade teeth, as in Photo 1. Photo 1. I have just completed a circle cutting jig for my band saw. Scribing a circle in thin material using a compass is relatively easy but with thicker plastic it can become problematic. The neat thing about this jig is: 1 - It replaces a bunch of plywood boards I used with holes drilled at various radii. I would have to line up the blade with the dowel insert then cut blanks to almost the exact diameter of the circle I wanted to cut otherwise they would not fit between the blade and the dowel.  I have just completed a circle cutting jig for my band saw. Scribing a circle in thin material using a compass is relatively easy but with thicker plastic it can become problematic. The neat thing about this jig is: 1 - It replaces a bunch of plywood boards I used with holes drilled at various radii.

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