Wood Lathe Duplicator Attachment Design,Valentines Day Woodworking Projects English,Unique Wood Craft Projects 600,Small Wood Shop Dust Collectors Near Me - And More

01.05.2021
33 Lathe duplicator/copy ideas | lathe, wood lathe, wood turning

The differences in the designs are the type of cutting blade, table top and pattern mounting method. The goal of this design was to create turnings with finer detail and less clean-up, as well as adding versatility and adjustability to template mounting on the table top.

The Angle Grinder Assembly is assembled with the center line of the arbor at the same level as the center attaxhment of the lathe, and the rotational axis parallel to the bed of the lathe.

An adjustable follower is attached to the front of the Wood lathe duplicator attachment design Grinder Assembly, and calibrated to be inline with the cutter as seen in the photo. A table with a steel top is bolted to the bed wood lathe duplicator attachment design the lathe between centers. Cesign steel provides a smooth surface for the duplicator to slide over, and the steel provides a magnetic surface for the Magswitches on the template mounts.

The bottom should be waxed with paste wax to reduce friction. These are attached to a template mount with screws, and positioned on the table in relative to the latbe location between centers as well as the center line of the lathe.

Finally, the template mounts are locked into location with the Magswitches. Loosen the handle on the follower, and adjust the depth of cut turret to the highest setting. Move the follower until the calibration screw contacts the depth of cut turret and tighten the handle again. The duplicator will work if the lathe is turning in the forward direction, but I recommend running the lathe in reverse. Now, start the lathe and adjust the speed to RPM.

This is the recommended speed suggested by the manufacturer of the cutter. Next, start the Angle Grinder, and begin taking cuts on the stock. Follow the edge of the template, and work the stock down slowly in the deep sections of the template. After each pass, stop the Angle Grinder and adjust the depth of cut turret to the next level, and make another pass. Roughing the stock is much easier and safer if shims attachmeht used to guide the duplicator along the piece to remove only the desired depth of cut.

The best results are made with a slow steady movement, and less aggressive material removal. The cutting blades recommended for this project are very aggressive, and can remove a lot of material at once. Hold the duplicator Angle Grinder Assembly with both hands against the table while cutting.

The goal is to mount the angle grinder at the proper height and orientation, and secure it firmly in the cradle of this assembly. Therefore, the cradle size and shape will vary depending on the manufacturer of the grinder. All of the pieces are butt jointed, glued and screwed to each other. The last piece to attach to the assembly should be the 70 x 62mm block that bolts to the angle grinder as seen in the photo. The middle support was initially designed to use metal hose clamps, but switched to cable wraps which secure the grinder adequately in the cradles along with the bolt mentioned previously.

Therefore, you may have noticed a metal support along wodo top of the middle to reinforce diplicator pressure from the hose clamps. This metal support shouldn't be necessary unless hose clamps are used. A dust shield highly recommended for the angle grinder is also available Dust Shield for Makita Angle Grinder.

After printing the parts, use a tap and thread hole at the rear of the follower. Next screw this into the back of the follower. This screw will be adjusted after the turret has been mounted. Drilling these holes can be done after assembly, but it will require long drills. Next, screw the threaded insert into the hole until it is flush with the surface. Assemble the turret, spring, washer and screw, and screw it into the threaded insert.

Adjust the screw until the turret rotates and snaps into position. Mount the angle grinder so the cutter is 15mm forward the edge of the base. Temporarily install attachmeht follower and align it with the forward edge of the cutter. Position the duplicator on a flat surface facing you, and with the use of a square adjust the position of grinder until it is vertically aligned with the follower tip.

Secure the grinder in place with the bolt and cable clamps. After assembly wood lathe duplicator attachment design installation of the follower and depth of cut turret, place the turret at the lowest position and position the flat head screw of the follower on the lowest position of the turret as seen in the photo.

Next, adjust the flat head screw on the back of the follower until the tip of the follower is in alignment with the tip of the cutter. Tighten the Nylock nut on the flat head screw to secure it in place. Thus far, I have two table tops. The smaller table is mm x mm x 19mm, and the larger base is mm x mm x 19mm, and uses four Magswitches. All of the support fixtures on the underside of each table are constructed of plywood.

The smaller table pictured above was constructed of three pieces joined together to form a couple of wings on the side to give me more table surface to support the grinder, wood lathe duplicator attachment design a wider variation of work piece lengths. These tables should be made of one solid piece to maintain flatness. The top of these tables has a sheet of 16ga lateh contact cemented to the surface for use with the Magswitches.

The tables are mounted to the lathe bed with a piece of plywood that fits tightly in the slot between the lathe bed ways. The table is lowered onto the bed of the lathe with the bolts suspended beneath. Tighten each of the plywood nuts as seen in the photos. I use a different size template mount for each table size. One large x 85 x wpod template mount with holes for four Magswitches, and a small x 85 x 19mm template mount wood lathe duplicator attachment design three holes for Magswitches.

The layout of each template mount can be seen above. These provide a means of securing the template firmly to the mount. The small 40 x 20 x 5mm blocks on top of the mounts will register the location of the template on the mount while marking the hole locations from the back side with an awl or using Transfer Wood lathe duplicator attachment design Set. The bottom of each template mount is covered with grit sandpaper to assist in the adhesion of the mounts to the steel table tops and prevent movement.

Attwchment adhesive 3M Super 77 Spray Adhesive was sprayed on the back of the sandpaper, as well as the back attachmnet the template mounts after using painters wood lathe duplicator attachment design to mask the holes and edges.

Per adhesive manufacturer drying time, the sandpaper was applied to the back and trimmed for a "permanent" bond. Holes were cut wood lathe duplicator attachment design the sandpaper for the Agtachment and the Threaded Inserts as seen in the photo above. If the you're building period furniture, one book I highly recommend is Furniture Treasury by Wallace Nutting. This book is readily available used on Amazon for a few bucks, and is full of working drawings that can be scanned, scaled and printed full size.

There are other means of printing full scale such as SketchUp and other wood lathe duplicator attachment design, but I am not familiar Wood Lathe Duplicator Attachment 90 these methods. When glue has dried cut along the edge of the pattern leaving the line with either a jigsaw, coping saw, bandsaw woid scroll aattachment. The edge of the template should be sanded or filed to the line, and all rough areas and edsign marks should wood lathe duplicator attachment design removed.

The width of the template must allow all front edges of the template that contact the follower to overhang the template mount. Therefore, the narrowest section of the template must be greater than 35mm from the back edge. Increasing that to 40mm would allow for sawdust accumulation. As mentioned previously, center the template on the mount against the 40 x 20 x 5mm blocks on top.

Wood lathe duplicator attachment design will register the location of the template on the mount while marking the hole locations from the back side with an awl or using Transfer Screw Set. Drill the holes with a 5mm 9 drill for a tight fit.

This vertical edge of this jig is aligned to wood lathe duplicator attachment design center of the spur on the head or tailstock, and with the Magswitches OFF move the template until the center-line of the pattern is in alignment. Lock the Magswitches, and you're set. The second method uses a collet chuck in the tailstock, and in the example above the collet chuck is used in the headstock woor well.

I move the template wood lathe duplicator attachment design the edge of the template touched the front edge of the square. The tape seen covering the shanks of the bits was to add a little extra material to be removed latter during sanding. A tool rest is a must for this wood lathe duplicator attachment design. I experimented with two types of tool rest, and found the one with an old tool rest base banjo was much more versatile.

It provided the ability to adjust the tool height where as the other was fixed. Each of the versions utilized a base with Magswitches which provided excellent stability. The adjustable tool rest consist of a banjo wood lathe duplicator attachment design on a x x 18mm plywood base with two holes for Magswitches, and grit sandpaper glued to the bottom.

I purchase the banjo for another project many years ago, and at the time it wasn't very expensive. Fabricating an adjustable tool rest out of wood shouldn't be to difficult. Plans suplicator the fixed height tool rest can be seen above. These plans are for the one pictured above, and constructed with the wood I happened to have on hand. I've had mixed results with this method wood lathe duplicator attachment design lathe duplication, but overall I am satisfied and still use this device.

My expectations were high. I hoped to duplicate intricate turning details, but found this technique produced chip-out on details such as a quarter rounds, beads and v-grooves. I hope to get better results with hard maple, but my expectations are much lower now. Avoiding chip-out required a modification to the templates with epoxy glue to fill in the areas of vulnerable pattern details.

The intricate details are completed with regular woodturning tools, and the use of a tool rest and banjo that can be Magswitch mounted to the table. One of the greatest benefits is the ability to create many pieces that look identical with a little extra hand turning and sanding. Several years ago I built a four poster bed, and each post is a little different. Wood lathe duplicator attachment design people won't notice, but I always will.

I duplictor the King Arthur's Tools Lancelot 22 tooth cutter in the Parts and Materials section, but I do not have any experience with cutter. One reason I didn't use the Lancelot was the width of the kerf and it would require sharpening more often cuplicator the carbide Viel cutter. I've seen the results of this cutter in several wood lathe duplicator attachment design for example The Homestead Craftmanand the finish looks satisfactory.

This cutter cannot reproduce detail either as a result of the kerf size.


Feb 10,  · This Lathe Duplicator attaches easily to almost any floor-model lathe, and the handwheel allows for smooth operation while cutting. Features: Will duplicate to a maximum length of 39" (depending on the lathe used) Maximum duplication depth-of-cut of /8" Suitable for lathe with a turning diameter of 12" to 14"/5(36). The G Wood Lathe with Copy Attachment is ideal for the hobby furniture maker. With a V, 3/4 HP motor and variable-speed spindle, this machine will allow you to easily reproduce stair spindles or chair and table legs up to 32" long using a template or master workpiece. The copy attachment also drops out of the way for turning new spindles. Spiral Attachment Turn the Spindle using the duplicator cutter and then mount a router on the duplicator. The Spiral Attachment will rotate the spindle while cutting the flutes or reeds. Has a built in 24 tooth index plate. Router Bracket Lets you mount a round motor router to .




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