Thank you for making this possible. The Wood Whisperer abides by word of mouth marketing standards and holds integrity in the highest regard. Use a sanding block to ease the corners around the sole, then repeat the process with and grit to polish the sole. First rip and crosscut the body blanks to size as diy wood jointer plane design in the plans. Advertisement Advertisement.

A sole isn't absolutely necessary, but a hard, dense wood resists wear on the bottom surface. Try to select stock that allows you to orient the grain vertically in both the plane body and sole to provide better dimensional stability. Click on link for high-resolution version of the plans. Illustration by Eugene Thompson. If you're going to make more than one plane, it saves time in machine setup to make them all at once. First rip and Diy Wood Jointer Plane Pdf crosscut the body blanks to size as shown in the plans. Take care to ensure that the blanks are perfectly square in cross section.

Glue the soles to the body blanks. When the glue sets, scrape off any squeeze-out and trim the soles flush. Then, measure from those marks to lay out the angled internal shape. Use an angle gauge to lay out the cuts, and saw to the waste sides of the lines on a band saw. Use a razor-sharp block plane to plane the sawn surfaces of the body blocks so they're square to the sides of the blocks.

Work carefully because the results will affect the performance of the plane. If the back block is not flat, the iron will rock or chatter in use.

Clamp a support block so that its surface is flush to the angled face of one of Wood River Jointer Plane Design the back body blocks, then mount that assembly in a vise. Clamp the front and back body blocks to one of the cheeks using a straight board to align the parts accurately. Add the opposite cheek, then temporarily clamp the parts and bore pilot holes in the end waste areas for screws.

Install the screws and remove the clamps. Repeat the procedure for each plane. Remove the screws and set the parts aside while you prepare the crosspins. Wrap the faces of each blank with masking tape so that your layout marks will be easily visible, then mark the shoulders of each tenon. Install the plug cutter in the drill press, then clamp a tall fence and stopblock to the drill press table.

Clamp one of the pin blanks to the stopblock, and check that it is perfectly centered under the drill chuck. Install the plug cutter in the drill and use it to cut the tenon. Stop the cutter just before it reaches Diy Wood Jointer Plane 2020 the shoulder kerf, then remove the blank and use a sharp chisel to clean up the shoulder.

Repeat the process for each tenon. Check the fit of each tenon in a test hole drilled in a piece of scrap lumber. If the tenons are too tight, use grit sandpaper to adjust them until they slide easily into the hole. It is important that the tenons are snug, but the pins need to be able to rotate to adjust properly to the angle of the wedge. Use a rasp, file and sandpaper to round the top pin surfaces as shown in the plans.

Prepare one of the plane bodies for glue-up. Next, apply glue to one face of each of the body blocks and place them on the cheek. Position the crosspin in the opposite cheek and spread glue on the remaining surfaces. Assemble the parts and drive the screws to ensure that Diy Wood Jointer Plane For Sale the parts are aligned.

Clamp the assembly, and allow the glue to set for at least an hour before removing the clamps and scraping off excess glue. Repeat the assembly process for each plane. Use a band saw to cut off the waste portion at the ends of each block. Transfer the side profile of each plane to its blank and cut out the shape. Mount one of the plane bodies in a clamp and use a rasp to shape the back-end profile.

Keep in mind that the plane should be comfortable in your hand, so test its feel as you shape it. Now is the opportunity to personalize your tool. First of all, wooden hand planes, although not used exclusively in German wood shops, are still very popular and can cost you about as much as an above average American made steel plane. Second, my Ulmia jack plane smooths as well as my Wood River 4. Third, and most important to me, wooden hand planes are fairly easy to make.

Let me explain. About a month or so ago I decided to build a workbench. I started looking around online and ran across some German wooden jointers and thought about how well my jack and shoulder worked. Unfortunately, I couldn? Not being one to give up easily, I decided to make one for myself. I am so happy with the results that I decided to write this article to encourage my fellow woodworkers to investigate making their own planes.

All of the wood came from my scrap bin, and I pulled the blade out of an antique plane I bought a couple of years ago not recommended due to the work involved in making the blade usable. The whole project took roughly 3 days, and I was able to flatten the bottom side of my new bench-top before I even applied the oil finish.

Although I made this plane using my other two German planes as examples, the Popular Mechanics? While sourcing blades to be referenced in this write-up, I was able to speak directly to Mr. Hock of Hock Tools. Since they sell some pretty nice wooden plane kits, he knew exactly what would be needed for this particular project.

If you plan to make one of these for yourself, my suggestion is that you visit the Hock Tools website before you start making any cuts.

The Wood Whisperer is proudly sponsored by brands that Marc trusts. Thank you for making this possible. All rights reserved. Designed and developed by Underscorefunk Design. This site uses affiliate links. Given this, please assume that any links leading you to products or services are affiliate links that we will receive compensation from.

However, there are millions of products and services on the web, and I only promote those products or services that I would use personally. The Wood Whisperer abides by word of mouth marketing standards and holds integrity in the highest regard. Should I ever be compensated to write, I will make full disclosure. I always give honest opinions, findings, and experiences on products. The views and opinions expressed on this blog are purely our own. Any product claim, statistic, quote or other representation about a product or service should be verified with the manufacturer, provider or party in question.

All content on The Wood Whisperer is copyrighted, and may not be reprinted in full form without my written consent. Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously. The cookie is used to store the user consent for the cookies in the category "Analytics".

Cnc Bits For Wood Index Cupboard Door Hinges Wickes Wooden Bowl Sanders Menu