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25.05.2021
Find a Store. It has direct mounted filters to reduce suction loss and the pleated material filters particles in the air down to 1-micron. I also used the 1-hp collector with a PVC duct system 4-in. More xust, in addition to taking best small wood shop dust collection usa of finer dust particles, bag dust collectors can also handle slightly sticky substances. Bill Pentz designed a cyclone for optimum performance and published the plans on his web site to allow woodworkers to freely no royalty zhop one for their personal, non commercial, use.

I don't know who was right or wrong. I am not sure I could judge the case on it's merits, so all I can do is report a battle between Bill Pentz, one of the world's leading experts on wood dust collection, and Oneida, one of the leading vendors in that field. Over the years I have talked with numerous users of Bill Pentz's cyclone design, either home-made or bought from ClearVue, and they have universally been happy.

I have talked with numerous Oneida customers over the past few years, many of whom have given good reviews as users of 2 and 3 hp Oneidas, as well as 5 hp but don't expect the tiny Oneida systems with small hoses to compete with a "real" system.

I have recently talked to a couple users with large shops and smaller Oneida cyclones who had less than great results - so don't get a unit that is too small for your shop, from Oneida or from anyone else. Although I still believe Oneida can be an excellent vendor if you get a big enough system, I recently chose a ClearVue for my own shop. Effective dust and chip collection depends on a very large airflow.

That requires large pipes I had a huge improvement in my dust collection when I went from 4 inch to 6 inch ducts. You may be shocked to spend as much on ductwork as as on the cyclone.

That large airflow requires a large fan impeller , driven by a powerful motor. The squirrel cage fans often recovered from old furnaces probably won't be adequate - I don't think they will maintain the necessary speed and volume to carry relatively heavy chips through pipes. Your dust collector motor may be the hardest working motor in the shop - hp or more, running under full load moving lots of air for hours at a time, not just intermittent brief periods of heavy load while a tool is cutting.

Be careful And a 5 hp cyclone creates a lot of heat - not only from the motor and noise, but also from stirring a large volume of air through ducts, fans, and filters. These are basically a low efficiency cyclone that is put "in line" prior to the primary single stage or cyclone dust collector.

Any separator like this constricts the airflow, dropping the pressure, which reduces the air volume, so experts normally say they should NOT be used. The inefficiency of a simple trash can separator helps here - the large chips are dropped, and the fine duet goes on to the main unit. As a result, people are often willing to take the chips for garden mulch or animal bedding. The really ugly dust at the dust collector has to be disposed of far less often.

When I had a single stage collector, I made a real effort not to open the plastic bag any more than necessary to get it out - it is really ugly fine dangerous dust. I probably got over 20 bags of chips for each bag of dust. Now that I have the more powerful cyclone, it pulls medium size chips to the cyclone, and only drops the largest at the separator, so I only get about 5 bags of chips for each bag at the dust collector. I am experimenting with opening additional gates to reduce the suction at the separator, so more chips stay at the separator rather than going on to the cyclone.

Also, with a single stage, there is positive pressure on the collection bag it inflates. With the cyclone there is negative pressure on the collector in suction so I cannot collect directly into a bag without taking exceptional steps - I have to empty the collection can. A fellow named J. Phil Thien tried the usual Rockler, Woodcraft, and Lee Valley trash can lids as separators, and didn't like the results - too many chips got through, and chips that had already been dropped were sometimes picked up and carried out of the separator called scrubbing.

He also has a small shop and uses a shop vacuum for dust collection. But his design of the Thien Separator appears very effective. In a few minutes I can make as much dust as he used in his demonstration of a "week's worth" of dust and chips, so I don't expect to go back to a shop vacuum driven dust collector.

His design has been extended to versions that work with or inside conventional dust collectors. He also supports a forum to discuss his design - accessed from the link above. More on chips: Walnut wood chips contain a chemical that prevents seeds from germinating and can reportedly kill horses when mixed with horse urine don't use it for horse bedding.

Not good for mulch? On the contrary. I have people asking for walnut chips for their flower beds. Since most weeds are spread by seeds, and it doesn't do anything to established plants, it is great for weed control It doesn't help with unwanted growth spread by runners or roots, but it sure cuts back on the weeds.

Other chips that don't include walnut are taken by people who are making compost, reportedly ideally mixed with grass clippings. You buy a high power cyclone, and connect it to your machines with large, efficient ducts. Is everything okay now? Sorry, but the answer is no. You are certainly far better than you were before installing a good cyclone dust collector with fine particle filters, but testing shows that too much of the fine dust still escapes uncollected - the fugitive dust.

To be really safe, you should still wear a respirator, and continuously exchange the air in the shop with outside air. Living in the South now, and previously living in the North, I like heating and air conditioning - personally I am going to sacrifice some measure of health for comfort.

Years ago I had a "wellness" doctor who carefully analyzed my diet, weight, activities, etc. How much longer? His analysis said 4 months longer. I made the decision to continue my wild life. I am starting from a very healthy level, but I have still made a major investment in collecting as much of my shop dust as I can at the source, through dedicated vacuums and a large, efficient cyclone.

A large professional shop may have truckloads of dust and chips - not me. Small shops typically have to bag their dust and chips, even if they go into a dumpster. If you separate the chips see above the total volume of dust is dramatically lower, but you still have to get rid of the ugly stuff.

But I have found the 3 mil "Construction site cleanup bags" from Home Depot and other stores quite adequate at about 35 cents each. Can you just blow the dust out of your shop and forget all the ductwork and filters? Yes and no. Where is it going outside? Next to your shop, where it will blow or be tracked back in?

Into your neighbors yard? Probably not good options, unless you only do it with the air coming out of the cyclone, after most of the chips and dust have been removed.

The other very real problem with venting to the outside is the "make up" air. If your dust collector moves cfm, all the air in a typical one person shop will be removed in a few minutes. Replacement or "make up" air has to come from someplace, ultimately outdoors. It may need to be heated or cooled. And a good inlet needs to be provided - blowing some air out may suck the replacement air and fumes down the furnace or water heater chimney, or fumes accumulated in the garage. How do you Best Small Wood Shop Dust Collection Llc spell poisonous carbon monoxide?

One reader even suggested that the reduced air pressure in a basement shop, caused by exhausting the dust, would potentially increase the radon gas sucked in through the foundation. I am not an expert on radon, but I am much more worried about the bad air sucked in through the vents and windows than I am about a minute increase through the foundation.

Some people swear by the shop air filters, either from tool vendors or home-made from an old furnace fan and various furnace filters. They typically collect a fair amount of visible dust, and make the shop appear cleaner. However the relatively open filters in this type system don't collect the dangerous small dust particles. Some experts argue that they stir up the fine dust, and make health conditions worse. Read more about Dust Collection or Dust Collection. The Lowdown On Dust Separators.

Ductwork-Worthy Dust Collectors. Dust Collectors. Air-Filtration Systems. For more related content, subscribe to our newsletter! Routing Ovals With an Ellipse Jig. Big-spin wood lathes. Tested: Twist-bit sharpeners. Tip of the Day. Magazine Subscribe Magazine Customer Service. Contact Us Advertise With Us. Facebook Twitter Youtube Pinterest Instagram. Plus, thanks to its dedicated tools, you can also use it for cleaning up liquid messes.

All it takes is a couple of Li-ion batteries easily available in the market to power this powerhouse. This unit is equipped with a 2-stage cloth filtration system that not only deals effectively with both large and fine dust particles but is equally easy to clean. It weighs only 2. Moreover, while its minutes of battery timing is modest, to put it mildly, this unit makes up for this shortcoming. It comes with a built-in fan that cools down the battery to increase its shelf life.

Another built-in mechanism Star Protection Computer Controls , saves the batteries from overheating. Finally, you can rely on this unit to do all your cleaning chores. That is, because, it comes with three attachments in its package. To justify its reputation as one of the best dust collectors on the market, the DCVB offers oodles of useful features.

It is equipped with dual clean-up modes, which means you can either use its front utility nozzle to clean dry messes or the heavy-duty rubber hose to take care of wet ones. With its angled head coming to our aid, we had little problem guiding this powerhouse along baseboards. Equally impressive was the performance of its angle nozzle which took care of nooks and crannies.

Also, since the battery is installed underneath the handle, it serves as a good counterweight to the motor. Apart from trapping All it would take you to rid it of dirt is a simple rinse with tap water. All the dust collectors that you see in this review have a filtration system, dust collection bag, and intake ports. Where they do differ, however, is the number of stages that each model may have.

For instance:. As a result, you can rely on them to only collect small amounts of dirt. On the plus side, the compactness of these units allows you to connect them to your power tools. Also, as they produce relatively less volume of air, the power consumption of these models is also relatively low. In contrast to the single-stage models which only contain a dust filter, the dual-stage dust collectors also have a separator.

That, in turn, increases the suction power of the whole model, thereby increasing its performance. They have a bulky size and might also require professional installation. Having Best Small Wood Shop Dust Collection Vector said that, you might need these models if your workplace produces huge amounts of dirt. They are extremely powerful machines and can make short work of clouds of dust.

In contrast to their fixed counterparts, portable dust collectors are for small-sized workshops. They are available at a budget price range and are therefore suitable for beginners.

So those of you who earn a living from woodworking might not find them hugely useful. Greater the power, the better your collector will perform and more dust it will collect. Assuming that the air pollution in your area might have forced you to know more about filter sizes, you might already be aware that they are measured in microns.

If you can afford to break the bank, you might get models with 0. The budget-minded consumer would do well to get anything close to 10microns as these filters effectively remove most dust particles. Conversely, if your workplace does produce huge amounts of dirt, never settle on model with less dirt capacity. Rather, if you feel like drowning in the dust at times, you might want your ideal dust collector to have a bigger dust bin.

Only then you can rely on it to tidy up your workplace. Provided you can afford to blow a hole in your pocket, the following are some of the features you may want in your model. You might need to know that there is nothing intrinsically wrong with cyclone or bag dust collectors.

It is what you want your dust collector to do which makes one of them better than the other. Cyclone dust collectors work by creating high volumes of air to remove dust and debris. They use centrifugal force to separate large dust particles from the smaller ones. As a result, you would find the majority of these devices have two-stages. The first stage separates heavier chips and debris from the air whereas the second collects fine particulate matter.

Although they cost more and require more space, bag dust collectors are the more efficient of the two. More importantly, in addition to taking care of finer dust particles, bag dust collectors can also handle slightly sticky substances. As their name implies, the industrial dust collectors remove airborne dust particles from industrial and commercial areas. These are standalone devices that are capable of handling heavy volumes of dirt.

Industries, where the innate work involves dust, are mandated under law to have these devices installed or face penalties for risking the safety and health of their workers.

Without going into technicalities, the following system constitutes an industrial dust collector:. These units are ideal for operations which involve a large dust load, huge product recovery, and high temperatures.



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