To woodworkkng this you total the Static Pressures of the following system component groups:. Hopefully, you can take advantage of the prevailing winds mentioned earlier. Now, when I look around my shop today, I have five woodworking machines alone which use volts. If re-wiring your shop, consider making your electrical system Woodworking Shop Dust Collection Design Uk scalable. Hi Noah.

I was going to add a cone baffle to the cyclone outlet pipe. Is this a good idea? Has anyone done this? Is it time to re-design the cyclone? Thank you in advance. I got the idea from mreza mini-cyclone shopvac modification. The main differences are that I chose to buy a dust deputy cyclone instead of making my own and I stacked the vacuum chamber directly over the cyclone. It is taller than most, but the Thien Dust Separator - tablesaw test. Need to get this one done!

Use the 35 gal barrel and ring. WOW this actually works wonders on particle seperation. Two-stage cyclones are at the top of the evolutionary chain. The motor and impeller sit atop a cone-shaped canister, the cyclone, which is connected to a trash can below.

Chips or other large debris enter the cyclone and swirl downward, avoiding the impeller. The longer the cyclonic chamber, the greater its effectiveness at slowing down and separating large particles. Air is filtered either by a pleated internal cartridge or by one or more felt bags hanging off to the side of the machine. Internal-cartridge cyclones use the least amount of floor space. The upper bags or cartridge filters of all collectors must be shaken out occasionally to remove fine dust.

Debris entering a single-stage collector passes through the impeller, many of which are made of steel. Even a small bit of metal, such as a screw, can cause a spark when it hits a steel impeller. Dust-collector explosions are rare, but the potential is there. Debris, metal or otherwise, not only makes a racket when it hits an impeller but also imparts stress on the bearing and will shorten its life.

One way to reduce the risk of fire is to choose a single-stage collector with a plastic or aluminum impeller. Steel impellers are fine, however, if Woodworking Shop Dust Collection Design 200 you avoid using the dust collector to sweep up miscellaneous debris off the floor or workbench.

I also used the 1-hp collector with a PVC duct system 4-in. At that distance, because of increased resistance, the air volume drops to under cfm, less than recommended for woodworking tools.

In reality, however, one can live with that. When I hooked up the 1-hp collector to a newly installed metal duct system, with my tools in the same configuration as before, I was really surprised. The air volume was back up to cfm, very acceptable. Then I hooked up my old 1-hp collector, which is outfitted with oversized felt bags available from Oneida Air Systems that improve airflow and capture fine dust , and I measured almost cfm. Hooked up to a 6-ft. Cyclones and two-stage collectors have slightly more internal air resistance; hence the lower cfm reading.

Performance ranged from good to so-so, depending on how much sawdust was being spit out by my tools. The best way to direct maximum airflow to the tool being used is to attach a blast gate to each hose. Hooked up to a PVC duct system a run of about 25 ft. A two-stage unit such as the Oneida costs almost twice as much. Penn State Industries also sells a cyclone collector. With two blast gates open, the air volume dropped and was insufficient to operate two big machines at once.

More horsepower does mean more noise; both registered 85 decibels at 8 ft. The Delta comes wired for Woodworking Shop Dust Collection Design 10 volts but can be switched over to volts. The Oneida comes without cable or switch. It can be wired to run on either current. A 2-hp unit can sometimes handle two machines at once Hooked up to two 6-ft. When I connected the 2-hp units to the PVC duct system, they too were robbed of considerable power, but one machine could be operated at a time with satisfactory results.

When connected to a metal duct system, the Jet collector really moved a lot of air, cfm at the tablesaw-jointer connection after about 25 ft. With two blast gates open, the air volume was reduced to less than cfm, still acceptable for some operations. The Dust Boy produced slightly lower readings but still had more than enough power to run one tool at a time in any configuration. If you regularly operate more than one machine simultaneously, it would be wise to look at 3-hp or bigger dust collectors.

They cost more, however. Most 2-hp collectors come wired for volts. The Dust Boy can be run at either volts or volts. On the matter of choosing a dust collector, a two-stage cyclone gets my top vote. A small cyclone collector takes up less room, is easy to empty and runs very clean. For example, on all of the single-stage units, even after running them for only an hour, fine dust appeared on the machine and in the area around it. The Oneida cyclone, outfitted with an internal filter, rubber gaskets and wide metal ring clamps, seals better.

Two-stage units such as the Dust Boy Delta also makes a two-stage collector are also nice and compact. The Dust Boy takes up 6 sq.

Details here youtube. You need a bucket and a couple of plastic pipes to make this dust collector, will rock for any office or workshop. It uses an old ship vacs filter and will work up super quickly. This dust collector is an amazing transformation and is super quick to build also. Just grab the Harbor Freight 2HP dust collector and then convert it into 2 stage cyclone separator using a piece of 24 gauge sheet metal, gallon barrel, and some scrap wood.

This dust collector is super functional and will save you a lot of money for sure. A one of the best cyclone dust collector system to make at home in just no time.

Get here the step-by-step instructions about how to update a Harbor Freight Dust Collector model so it will work in a more amazing way. You also need a gallon barrel for this dust collector.

Get here step-by-step instructions Woodworking Shop Dust Collection Design to build a quick dust collector from two buckets, will surely impress at a very first look. Just put together the 2 buckets with custom fittings and install a vacuum to get it working. Use a lot of scrap wood to build the complete structure model.

Willing to get your workshop neat and clean? Then do build this dust collector using a Harbor Freight 2HP dust collector, wynn environmental filter cartridge, trash can, trash can cyclone lid, dust collection hose, and custom hose clamps.

Do get the free instructions here to build this DIY dust collector. Get here the free step-by-step video instruction about how to build a 1 stage or two-stage dust collector that will help clean your wood workshop quickly and easily.

You will get the pro tips here about how to build a custom model and how to upgrade a model to perform in a custom way. Do you take great pleasure in doing woodworking projects? Then you will surely be having a lot of wood dust in your workshop. Sorting out the best ways to keep your workshop neat and clean?

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