While cutting your parts to size according to the cutlist, add 45° bevels to the edges of parts Q and S. Part T requires a groove 2″ from a long edge, wide and deep enough to fit your T-track. In the photo abovw, you can see how the five major parts come together, with part T resting at a 45º angle. To construct the fence, attach part W to the edge of part V, place the assembly on the jig, mark the hole location through which the fence attached to T-track, and bore a 5⁄16” hole.  And that’s just the beginning of what the MegaSled can do – but with just these jigs and accessories, this crosscut sled is already a real workhorse in my shop. And I’m already thinking up new ways to use it! Product Recommendations. A cross cut sled is an essential shop jig in any woodworking shop. A properly build sled allows you to repeatably and safely make accurate cross cuts.  The first thing I did was cut my base to size. As I mentioned I went with 34×30″ but you can make whatever size works for you and your saw. I then cut three pieces of 3/4″ ply to laminate together to create the front (closest to the operator) fence. Making the Cross Cut Sled Fence. I feel than a crosscut sled is an essential jig to have for any table saw. Constructing one will make your time much more enjoyable by ensuring that you can get perfect 90 degree cuts every time. And the best part is that they are easy to make. Just need some scraps of plywood. Make the fences. The sled has two fences. The one closes to you is needs to be at an accurate 90 degrees to to saw blade. The rear fence is used to help hold the sled together. I made these by gluing and screwing two strips of 3/4″ (19mm) plywood together. I screwed a steel angle iron to the front fence to ensure it was.
Apr 21,  · I made my sled the same size as my table top with extensions. About 28" x 36" as I recall. The base is 1/2" Baltic Birch, the fences are Ash, /2" . Fine Woodworking. Main Menu. Subscribe. GET THE MAGAZINE & MORE. Save 69% off the cover price; A well-built crosscut sled will reward you with accurate cuts for years to come. Episode 4: Build a Crosscut Sled. March 26, Learn how to build a safe, accurate crosscut sled for your tablesaw. Jul 01,  · Learn how to build a simple tablesaw crosscut sled that guarantees perfectly square crosscuts every time. Cross cut sleds are a great accessory for your tablesaw, but it can be a hassle to get the sled’s fence square to the blade, and to get two miter slot bars aligned properly. With my technique, it's easy to do both.

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