I'll show you a step by step video how to make a coffee table out of wood and epoxy - ould be dense with texture and exotic, but it costs more. I mostly use elm and - and softwood are better not to be used.A blank must be dry. I’m excited to share my latest DIY project with you: a wood and epoxy resin inlay coffee serving tray. I partnered with Starbucks to bring you the tutorial for this project. Starbucks is pretty much our second home (after Home Depot) and we just got the Starbucks Rewards® Visa® Prepaid Card, so when I was brainstorming project ideas, this DIY coffee serving tray seemed like a no-brainer! We recently got the Starbucks Rewards® Visa® Prepaid Card.  I poured the epoxy resin onto the board, working it into the carving. The resin is self-leveling, but I did my best to spread it evenly across the surface. Use cardboard to catch any drips then let the resin dry and harden (in a dust-free area) for a minimum of 24 hours. A cool Do It Yourself woodburning project that you can make using basic power tools and a broken microwave for the #Lichtenberg Figure, glowing in the dark is an optional extra:) To find out more about #DIY Lichtenberg  Lichtenberg Wood Burning Stain and Epoxy. Unfortunately forgot to take any pictures of this. Ther one thing that you might want to look out when applying the oil. HomegiftVN2 2 years ago on Introduction. Setting up for the Resin Pour I set the 2 pieces of wood resin side down on a melamine backed chipboard, and boxed in with two offcuts. I countersunk the holes so that the screw heads would sit diy wood epoxy projects coffee to the surface.

I this is a 2 to 1 ratio mix witch means mixing two parts of resin to one part hardener. In the containers I was using it is only possible to mix about Best Tool For Diy Wood Projects Coffee 30 ounces of epoxy total at a time. For this particular mold I would need more than that but thanks to the long working time of the Total Boat epoxy I was easily able to mix up more to fill the mold completely.

For color I went with a bright green color I thought this would look good with the color of the wood. Now the fun part pouring the epoxy. While this would seem and is for the most part pretty straight forward there are a couple of tricks that can be done to help the epoxy turn out even better. First to to slowly pour the epoxy. This will give the epoxy to push the air out of any pockets it enters as it flows into all of the voids.

If the epxoy is poured to fast it will push large air pockets in the tops of the voids an trap them. While adding pressure in a pressure chamber will get rid of most of the air bubbles It cannot remove extremely large air pockets.

Along with pouring slowly into the mold you can also apply heat using a small torch to help to pop any air bubbles forced into the epoxy as it was being mixed.

The heat from the torch will Most Popular Diy Wood Projects Coffee pop the small bubbles as you pour the epoxy reducing the over all amount of bubbles in the mold. Also if with all of the voids within the wood I made sure to fill the mold with epoxy that was above the level of the wood as once pressure is added the epoxy will be pushed into the voids and the over all level of the epoxy in the mold will slightly decrease.

Once the mold is filled with epoxy it need to placed inside a pressure chamber and allowed to completely cure. If you release the pressure before the epoxy is completely hard the air bubbles and voids and expand and cause pockets withing the epoxy. Depending on the thickness of the epoxy and the type of epoxy you use this will be differing amounts of time. Refer to the information on your epoxy to determine how long you need to let the epoxy cure.

When the epoxy was fully cued I then needed to remove the mold. Usually I coat the inside of the mold with packing tape to ensure an easy release from the mold but honestly this time I forgot.

Yes I know what your thinking not me but it happens. Using a chisel the Lexan breaks away easily. The plywood was then cut away using the Band Saw. I then marked the center of the blank and after mounting the blank onto the Lathe I then used the Dewalt Reciprocating Saw to cut away the corners of the blank to make for rounding over the blank easier.

Then I proceeded with the rough turning of the blank into a semi shaped cylinder. Once the cylinder was to its rough shape I needed to size the rim of the shell to fit within the lip of the mug insert. The Rockler instructions contain the measurements needed for this process.

After sizing the outer diameter of the rim I then bored the hole that would house the mug insert. I however did not have a forstener bit that large so I used a 2 in forstner bit to bore the initial hole and then cut out the rest of the opening by hand. This did work but makes for a whole lot more work to complete the process. I then flip the shell over on the lathe to complete the final turning and sanding.

I wanted to shell to have a unique look and shape different from most mugs. I then shaped the shell to a bit of a budge and curved shape. After shaping the shell I then sanded it starting with grit sand paper and working my way up to grit. I then finished the shell using Starbond Adhesives Ca glue. After applying multiple layers of CA to the shell I then used micro mesh to sand the CA to a smooth finish and then used Some e ee-ultra shine wax to polish the CA finish.

I clamped the board to the machine and let it do its thing. I recommend measuring and cutting the miters long, then shaving off a little bit at a time to get the tightest fit. To get the cutouts for the handle, I made several Diy Wood Epoxy Projects Us passes on my table saw then chiseled out the remaining material, but you can also use a jig saw or a band saw to do this. I wanted to incorporate metal somewhere in this tray and so I cut a few scraps of steel to about 6 inches with an angle grinder with a metal cutoff wheel and drilled holes for the screws.

I countersunk the holes so that the screw heads would sit flush to the surface. Then I sanded any rough spots or burrs and spray-painted the handles gold. Be sure to pre-drill the pilot holes on the wood too, to minimize any risk of the wood splitting. Now for the fun part — filling the carving with epoxy resin! Per the instructions on the bottle, I mixed a ratio in a plastic cup and added a couple squirts of the food coloring until I got the level of opacity I was looking for.

Use a popsicle stick Diy Wood Epoxy Projects Pty Ltd to stir the mixture for about 3 minutes and be sure to wear gloves — this stuff is super sticky! I poured the epoxy resin onto the board, working it into the carving. The resin is self-leveling, but I did my best to spread it evenly across the surface. Use cardboard to catch any drips then let the resin dry and harden in a dust-free area for a minimum of 24 hours. The next day, I sanded the remaining resin down.

I used grit sandpaper and worked my way up to grit. Then I glued and nailed the frame pieces on. I love this new cordless pin nailer — it leaves the tiniest nail holes, you can hardly see them! Finally, I finished the serving tray with a couple of coats of my favorite satin finish. Watch how that grain and that inlay pattern just pops! Ahhh… so beautiful. Allow the finish to cure overnight before using the tray. What do you think?

Hope you enjoyed this DIY wood and resin inlay coffee serving tray tutorial — tag me on social media jenwoodhouse if you make one of these for yourself! All efforts, ideas, and opinions are my own. This post contains affiliate links. To read my full disclosure policy, please click here. Some restrictions apply.

See Starbucks. Member FDIC. This is really cool. I found a tray recently at a yard sale. It called out to me, but looks rather rough. Not only is the top kind of unappealing, but it does not have legs. Thank you. My only question is why use the food grade resin if you are using a non-food grade satin finish?

Am I missing something in the directions? Hi Rhonda, Great question! In choosing this resin, I was worried that it might possibly degrade over time, so I wanted a food-safe resin just in case some pieces broke loose not that we would eat them, but I tend to overthink things. Hope that helps! Hi Jen, Very lovely work and thanks for all your great tips and illustrations.

Do you have a link to where we can get it?

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