Fortunately, you can strengthen end-to-end joints for those rare occasions when they're necessary, such as journeh two pieces of crown molding on a long wall, or making the most of pieces that are too short for your project but too long to scrap. Using a backer block to stop tear-out, cut kerfs on the ends to form a groove as wide as one-third the thickness of your stock. In most cases, one or more of the following ten basic router bit shapes can be used to create these edges:. Jokrney to Handcut a Tenon. Think of a V-groove profile much wood moulding bits journey a double-chamfer profile to be plunged into the center of a piece of stock, similar wood moulding bits journey the way the roundnose bit is used.

Butt the pieces to be joined and mark dowel positions on both faces. On one piece, spread glue within the holes, insert the dowels, and clamp it to a flat surface.

On the other piece, glue the end grain and holes, force the pieces together, and clamp until dry. By cutting ends at an angle before joining them, you expose more long grain for a better bond.

The sharper the angle, the larger and better the gluing surface. To match the angles, cut one end on one side of the saw blade and the mating end on the opposite side, as shown below.

Cut crown-molding ends on opposite sides of the blade for a tight end-to-end joint. To join the halves, clamp the lower one against a flat surface. Then clamp the upper piece down and against the bevel on the lower piece.

Align the pieces with a straightedge, if necessary. Try this joint for an even larger gluing surface. Begin by making a angle guide that's more than double the width of the workpieces. The guide shown in the photos measures 5x20" for a 2"-wide workpiece. Identical cleats on both sides of the triangle help position it on the face of both workpieces, as shown below.

To mark wider moldings, just increase the size of this angle guide. Next, chuck a straight bit in your router. Clamp the guide and workpiece together against the top of a firm surface, such as your workbench, with the workpiece edge overhanging.

Place the triangular piece of scrap removed by the bandsaw beneath the angled guide and next to the narrow tip, as shown below , to help stabilize the router base and back your cut at the tip.

Then trim the remaining waste down to your marked line. Flip the guide upside down and rout the other workpiece. Ride the edge of the router base along the angle guide for a smooth glue edge.

To assemble the joint, glue the mitered edges and hold them loosely together so both edges form straight lines. Then clamp both pieces to a flat surface to prevent them from slipping when you clamp the joint together, as shown below.

A angle increases this scarf joint's gluing surface more than percent. Attractive, strong, Wood Moulding Bits Gmbh and easy to make on a tablesaw or router table, half-lap joints create face-to-face gluing surfaces.

The more the overlap, the better the bond. To make a simple half-lap joint, begin by marking your cuts. For identical laps, place both workpieces side by side with the ends flush and the appearance side up on one piece and down on the other. Mark an "X" where you'll cut your lap on each piece; then mark a line across both pieces and extend the lines from the faces to the edges on both pieces, as shown below.

Use the width of your workpieces to mark the length of the overlap. Test the fit of the joint using scrap, as shown below. Faces of the test scraps should be flush, with solid wood-to-wood contact at the laps. Fine-tune the dado blade height using test cuts on scrap as thick as the workpieces. Now, cut a dado from the marked joint lines to the ends, as shown below.

A miter-gauge extension helps position each pass and reduces tear-out. One piece will be dadoed with the appearance side down. Dado the start and end of the half-lap on both workpieces together. Then remove the material in between. Then test-fit the joint, as shown below , and check for gaps between the laps or between the bench or saw top and one of the faces.

A simple router bit can change your router into several different tools in the shop, expert AJ Hamler picks the ten best types of bits for your workshop.

Then use that board to. Router bits will help you cut rounded edges, V-shaped grooves, round-bottom grooves, and plenty more. These 10 bits will help any DIYer get the most out of a versatile power tool. Find everything you need to make your next project a success. Family-owned since Step two: Get your stock ready to be milled. Step three: Setting up the scene for making a molding with a router. Make sure that everything is secure and tightly locked in position.

Choose bearing-guided bits in order to deal with setting up a guide fence. Step four: Take your safety measures. Step five: Start making your moldings with a router. Tip: Repeat the routing and sawing until you have more pieces than you actually need. Table of Contents.

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