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03.02.2021It will not bend or deflect like the aluminum tracks used for ligh duty clamping. John, that second router bit looks like a bear to run thru hardwood or MDF, since it's not like you could cut the slot in multiple passes.
Clearing out the sawdust might even be a bigger issue. Have you ever used it? For those reasons, the first router bit seems to make much more sense. John Schaben said:. I posted primarily because not everyone is aware of the difference. I always cut the groove first anyway as the bit geometry just doesn't look that robust to me.
Same with dovetails. Have I used it? Yes, I have one just the right size to put the t-tracks on the back of the sacrificial face of my push block. With the t-track retaining strategy, when the face gets chewed up all I have to do is loosen the knobs, slide it off and trim the end back.
Sign Up or Sign In. For Technical Support, please call or send a message. Added by Mike Criss. Added by Alex DrMaster. Added by Philip Miller. Just got a rip-cut and installed my Bosch saw haven't used it yet but saw was a good fit. Got the original ripcut and didn't really like it had trouble cutting straight. New one has several improvements should make it work much better.
Is the screw driver impact drill rated? Posted by Duke Leon on February 15, at pm. Several months ago, I purchased the Kreg K4MS so that I could build the Lego Table as outlined on the companion "buildsomething" web site which exclusively uses pocket hole construction.
I have considerable experience with conventional…. Posted by Robert Ringel on September 17, at pm — 4 Comments. Powered by. All Discussions My Discussions Add.
I need "T" track!!! David, Rockler offers shipping. As soon as you place an order, it's routed to the shipping dept, for shipment. I've received some goods in 2 days, after placing an order early in the am. I shop there often. David Niebeling said: I'm going to have to check out their website since we don't have a Rocklers in our area.
Rockler Woodcraft. Another great application for a vacuum system is to set it up as a pallet change. Here is a typical system from Pierson Workholding :. The black plate is the base, and is mounted to your VMC Table. Also shown are two machinable fixture plates. With a system like this, the vacuum keeps the fixture plates locked onto the base. But, bleed the vacuum and you can instantly unlock the fixture plates and change to some other workholding solution.
Woodturning of bowls and spheres is another application that benefits from Vacuum Chucks. If the wood leaks too much vacuum, the part will not be held securely. The white material is an open cell foam used for gasketing.
Note that it is also in the center to support the workpiece from bowing. Each pocket holds a workpiece…. Here is his vacuum table with improvised coolant trap important to avoid screwing up the pump! Household water filter serves as a coolant trap for the vacuum line….
Converting a compressor like this results in a much more efficient vacuum pump than the venturi systems, but you do have to be pretty serious about vacuum fixturing and have a spare compressor laying around somewhere! Interesting thought: to pull a vacuum, the compressor must overcome a pressure differential of To compress to normal shop air pressures, it needs 10x that much pressure differential.
Doing duty as a vacuum pump is much easier on the compressor. Geoff suggests a 2HP converted to vacuum pump is plenty. He just happened to have the 5HP available. Only a single vacuum port is needed unless you plan to set up multiple pieces at a time.
I put the port near the bottom left corner, and made that corner the origin for all my programs. You can see that I put in lots of holes for ports. This was a mistake, because I had to divert the gasket around each one of these holes. Feedrate was kept low to create the smoothest possible surface.
Face the top after the grooves are milled. Round the corners of each raised square, for the same reason. The grooves should be spaced so that the distance from the outside edge of one groove to the opposite edge of the next is a fraction of an inch.
Your stock will likely be measured in whole inches. You need to be sure that the stock completely overlaps the seal. The grooves should be about. The foam compresses a lot, and you want a good seal. I made my grooves 0. Put a vacuum gauge on your pump so you can verify the seal. Also put a ball valve on the pump, so you can quickly apply or release vacuum without power cycling the pump.
The Harbor Freight vacuum pump works fine, but does put out some oily smoke. Also, it is not compatible with flood coolant. When programming, touch off your Z to the table, then jog up to set your zero. Since your zero is relative to the table, you can do clever tricks like cutting almost all the way through material without breaking the seal or milling into the table.
Any workholding solution has major problems when a part breaks loose. But vacuum chucks and fixtures can be more prone to it unless special precautions are taken.
I jumped about two feet when this plate broke loose from the vacuum fixture while the pocket floor was being machined:. He had actually dialed things back quite a bit to try to keep it happy, and I would have thought the majority of the worst cutting forces were done, but the part still broke loose.
Nobody harmed, fortunately, but the part was scrapped. That cutter grabbed the part, lifted it off the table, and had it spinning fast not long after. In this case, the part was light enough and the cutter large enough diameter, it all held together long enough to hit the E-Stop. A heavier part might have broken the cutter right away and gone sailing off into the enclosure.
Enclosures and definitely eye protection are important. Your holding force is proportional to the amount of vacuum times the surface area it can act on. Stronger vacuum helps, but you can only get strong to a point. Getting a stronger vacuum is a function of having a strong enough pump and making sure leaks are minimized. More surface area for the vacuum is ideal and can often increase holding force more than increasing the vacuum. Ideally, you want the entire under surface area of the part to have vacuum so you generate a lot more holding force.
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03.02.2021 at 16:57:34 The saw is a little flimsy but I think making the.