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May 27,  · To make the disc, cut a 10"-diameter circle from a flat piece of 3⁄4 " hardwood plywood and mount it to the faceplate of your lathe. Cut a 10"-diameter piece of sandpaper and adhere it to the disc. Now, build a 14x14" table, as shown above, also from 3⁄4 " hardwood plywood. Rout a 3⁄8 "-deep, 3⁄4 "-wide miter-gauge slot down the middle. Feb 02,  · Keep it shallow to avoid hitting your screws and use a chisel to clean out the corners. Cut the board to match and glue it in place. Go back to your scrap plywood that should have an arc to match the disc. Place your new sander's base on your lathe and set the plywood along the edge of the disc with minimal clearance.

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