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Sanding machines are fairly common in most woodworking shops, with models ranging from small tabletop versions to high-powered floor models. With that in mind, I'm always looking for dual-use equipment. About the only thing you'll need to order is the paper and a dust collector port. For speeds: most sanders run around rpms. Let it dry overnight and mount it to the largest faceplate that will fit.

Put it on the lathe and trim the edges with a scraper if needed so it runs smoothly. Photographs: Circles marked out on plywood Cutting circles with pin jig on router Glue up and faceplate mounting. So, time for a better one. If you want to make one adjustable, let me know your results. Using plywood or another strong, stable board I had some spare maple on handcut a length to clear the width of the disc. Mark the center sanring the board and the location of the lathe bed rails.

This will keep the base stable. With another piece from the same board, do the same for the bottom to make a matching mounting plate. To attach the two plates together, cut a small notch in the side of each to accept a bar clamp. This comes down to what you have on hand. Once assembled, it should put pressure right down the center of the board.

Next we need a way to raise the table surface to the center of the disc. Photographs: Cutting dados for the bed Notches marked to fit a bar clamp Sides and rabbets for the top supports. Generally, woos want to have a clear picture in mind of your project before you get started.

Okay, maybe not generally; this is pretty critical. I sanding discs for wood lathe area still mulling over how to stabilize the assembly after I glued up the two sides. I decided to add a notch to each side and drop a length of 1x2. Problem: I now have no clearance for a router or mallet. Instead of going another route, I marked the edges of the stopped dados and cut as much as I could with a hand saw. I dropped the brace in place and screwed it in from the outside.

Everything was still square. Size it to fit your favorite miter gauge that you already have on hand. I got close with the table saw and sandnig finished off the depth with a rabbet plane.

Test-fit all the parts on the lathe and attach the top so the track is parallel to the disc surface and even with the inside edge of the supports. At this point, all you need to sanding discs for wood lathe area is add your sanding disc and you should have a functional sander.

A disc sander with a sub grit disc can pump out a mess real quick. We should probably do something about that. Keep it shallow to avoid hitting your screws and use a chisel to clean out the corners. Cut the board to match and glue it in place. Go back to your scrap plywood that should have an arc to match the disc. Place your new sander's base on your lathe and set the plywood along the edge of the disc with minimal clearance. Trace the edge with a pencil and cut it to fit.

I left the ear on the corner even with the tabletop so I could ride over it if needed later. Make these shrouds for the front and back. Glue and tack them in place. Add a few coats of polyurethane to seal everything up and add some wax to make the top slick. Screw it in place and grind off any points that poke through the plywood. Upon testing I found this was enough to collect nearly all of the dust it was able to create using a Shop-Vac with a Dust Deputy cyclone.

Last but not least, check to make sure everything is square. I checked the table front-to-back as well as the miter gauge and everything looks to be fairly straight. If you have issues, you can either add shims under the table or work the dadoes with a rabbet plane for a closer fit. Once you're zrea, attach a disc and have at it! Photographs: Building the plywood filler Cleaning the leftover plywood Yes that's a homemade stand for a Porter Cable Maybe that'll be the next 'ible.

Shrouds installed Dust port installed Finished! Since you're already doing this to your lathe you might as well look at what Shopsmith MK series machines do.

Duscs similar lateh what you're accomplishing. I didn't see where ddiscs dealt with attaching the sanding disk to the ply disk. What did you lxthe and can a new disk be added easily? Reply 6 years ago on Introduction. The discs I used were PSA adhesive-backed. Generally, that's what you'll find on disc sanders since they don't deflect with pressure. If you want to switch between grits easily, it'd probably be best to make an extra disc.

Hawkeye, below, had sanding discs for wood lathe area good idea on recessing bolts into the discs to do that. Awesome "tool hack". I love multi-purposing tools. Sanding discs for wood lathe area expect nothing less from a fellow Festool man though. It's a sickness, but the Domino XL is a dream machine. Parents, talk to your kids about Festool before someone else does. A consideration regarding RPM, the larger diameter the slower it should spin.

If you sand too fast you might get burning. Use the variable speed of the lathe to find a suitable surface speed. When im sanding sanding discs for wood lathe area work piece on the lathe, depending on its size, most often Arrea will slow down to sanding discs for wood lathe area than RPM.

This is a great instructable! I had made a similar setup for my mini lathe previously, but my disc is only 6 inches. My sanding table mounts in my banjo, like a toolrest would, but yours looks much more stable. If you make pens, your setup can pull double duty as sanding discs for wood lathe area barrel trimmer, to make sure all your arfa barrels are perfectly flush before turning. There are many ways to do this, but one of the best methods I've found is to purchase a set of tranfer punches from Harbor Freight, and use the appropriately sized sanding discs for wood lathe area to hold the pen barrel.

The punch can be chucked in the tailstock using a drill chuck, or it can be mounted to the table you made using a jig.

I make a lot of pens : and I use the setup so often that it's sanding discs for wood lathe area on my mini lathe full-time. All my turning is done on my floor lathe now. I have been thinking of making one of these and just got started on it.

The way I was thinking of mounting the faceplate to the sanding disc was to drill out the hole pattern from the faceplate. Recess the heads into the sanding side of the disc and epoxy them in. Forr will probably put another arae of plywood on top of it as well to get a smooth surface for the PSA sanding paper. Then you can use wingnuts to hold the disc in place so it is quick to take on and sandinf, and you won't have to worry about the holes getting loose over time.

I got them from Grizzly but most woodworking shops have them. I was curious about matching up suitable rpm ranges, so it was sanding discs for wood lathe area that you included that info right up front. Overall, this looks like sanding discs for wood lathe area really slick idea for anyone with a suitable lathe who needs to save a little space. Great work! For the RPMs, I mostly went by feel and stopped before the whole thing started vibrating.

I know my old belt-drive mini lathe had stops at and so either of those would probably work. This is amazing :- I tried to make something similar once, but you have completed the blank points I've struggled. Introduction: Lathe-Mounted Disc Sander. More by the author:. About: Engineer by trade, amateur woodworker and author in the off-hours. Most commonly, I build flag boxes for retiring military members and occasionally sanding discs for wood lathe area and furniture when the opportunities arise.

At this point, you'll probably need to fof a few minutes and resharpen your chisel. Photographs: That poor sanding discs for wood lathe area Roughed-out notch. But… Photographs: Test-fitting miter gauge Tabletop assembled and fit to lathe. Sanding discs for wood lathe area you make this project? Share it with us! I Made It!

For speeds: most sanders run around rpms. Wood lathes go from depending on your controls so we’re good to go there. My current lathe has a 16” capacity, so I’ll be building a 15” . New Remover-Smoother Sanding Discs, Wonder Weave Pro Net Sanding Discs - the world’s most innovative sanding disc, Purple Power Sanding discs. Our products sell for as little as cents for the 2-inch disc and cents for the 3-inch disc. Feb 22,  · How to make a sanding disc for your lathe with a faceplate, scrap ply wood, sandpaper and spray adhesive. Turn your lathe into a bench sander!This is an eas Author: Zebrano Wood Craft.

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