Router Mortising With a Simple Jig

The router table works well for mortises up to 1x4" wide. With mortises larger than that, I find I have better control by plunging the bit into the work with a plunge router rather than plunging the work onto the bit. Before heading to the router table, lay out the mortise locations on the workpieces, but mark on the faces opposite where the mortises will go. This way you can see the marks etnon you rout the mortised face.

Position the fence to locate the mortise on the workpiece. Slide a square piece of scrap against the flutes of the router bit. Transfer both edges of the bit onto the fence. The left line is your start line. The right line is your stop line. Lock the fence in place-from here out it must not move.

The skin reduces the depth of cut for the first pass so you need not adjust the router. Align the line for mortise and tenon router jig plans pdf level left end of the mortise with the start line.

Plunge the workpiece onto the spinning router bit while also maintaining pressure against the fence. Move the workpiece forward until the right mortise mark aligns with the stop line. Shut off the router, wait for the bit to stop spinning, and then lift the workpiece off the table. Remove the temporary plywood spacer and repeat the process. Lay out a tenon on the end of a test rail the same thickness as your project pieces. Set the straight bit so the top of its cutting edges align with the bottom of the tenon layout line.

Back the test piece with a scrap and make a pass on each face to produce the tenon. Check the fit. If the tenon is too thick, raise the bit slightly. Remember, because you cut both faces, raise the bit by half the amount you need to remove.

When the tenon fits correctly, you should be able to push it into the mortise with hand pressure or gentle taps from a mallet. With the tenon partially seated in the mortise, there should be enough friction that, if you lift the tenoned workpiece, the mating piece comes with it.

Complete the tenon by standing the rail on edge and cutting the top and bottom shoulders. A 4x4 makes a great backer block for this cut. Note that the two faces of the fence touch to prevent the workpiece from iig into a gap between them.

Finally, clamp the tenoned workpiece in a vise and use a bench chisel or rasp to round the tenon's corners to match the mortise. You're done! With an old handscrew clamp and some scraps of hardwood, you can set up your mortise and tenon router jig plans pdf level planer to Skip to main content. The easiest mortise-and-tenon joint ever.

Previous X of 9 View all Next. Finish the mortise Move the workpiece forward until the right mortise mark planw with the stop line. Set up for the tenon Lay mortise and tenon router jig plans pdf level a tenon on the end of a test rail the same thickness as your project pieces. Test on scrap Back the test piece with levle scrap and make a pass on each face to produce the anv.

Dry fit When the tenon fits correctly, you should be able to push it into the mortise with hand pressure or gentle taps from a mallet. Complete the tenon Complete the tenon by standing the rail on edge and cutting the top and bottom shoulders. Round the corners Finally, clamp the tenoned workpiece in a vise and use mortise and tenon router jig plans pdf level bench chisel or rasp to round the tenon's corners to match the mortise.

Facebook Pinterest Twitter Text. Read more about Mortise and Tenon Joinery. How to Mortkse a Tenon. For more related content, subscribe to our newsletter! Ppans mortise and tenon router jig plans pdf level cutoffs from escaping at the bandsaw. Pegs provide positive grip on shop jigs. Head off scratches with a light polish.

Boom goes the accessibility! Tip of the Day. Mill uniform widths with your planer. Magazine Subscribe Magazine Customer Service. Contact Us Advertise With Us. Facebook Twitter Youtube Pinterest Instagram.

Oct 25,  · Routers remain one of the most versatile power tools in the shop, and yours just got 46 times more versatile with this massive collection of free router jig plans! From dado jigs, mortise jigs, tenon jigs on down to sleds that turn your router into a planer, this collection of free router jigs puts your router into overdrive! Apr 27,  · Whether it is herringbone jigs, router box jointing jigs, router jigs, crevice jigs, sanding jigs, table saw jigs, etc., for all of them you will find the plans in this section. When you are involved in a woodworking project having the right jigs and templates can make your job more comfortable and easy and prevents you from a lot of pain and. Neck Mortise & Tenoning Jig. Ten builders assembled recently for the most complicated workshop the guild has ever hosted. The goal: build a tenon and mortising jig for the accurate joining of ukulele necks and bodies. The jig featured a unique angle compensation mechanism to easily add a negative angle to the neck or remove any angle.

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