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02.04.2021The only slitting saws I could find were available from China. When I got carried away while sanding the handle and ended up shaping the brass ferrule too! A huge problem I faced was breakout within the slot. After adhering the ferrule to the blade holder, every time I drilled and tapped the hole there would be small amounts of metal that would prevent the blade from being fully inserted.
I considered assembling the ferrule and blade holder dry while drilling and tapping the hole, taking it apart, cleaning out the slot, then re-assembling it. But this would almost certainly make aligning the threads difficult.
Not to mention the potential of threadlocker leaking into the pre-drilled grub screw hole! I found that inserting a piece of 0. I usually reserve these ones for myself, friends, and display items if I were to ever set up a stall at an event. After completing the first batch of knives, I have since subcontracted the metal components of the knives out to a small local company. This stops me from having to spend hours slaving over a lathe and milling machine doing repetitive tasks and instead focus on video creation.
However, I still glue, drill, tap, countersink, and chamfer the ferrule myself. As well as turn, finish, and package etc. It's been a real rollercoaster trying to get these things going but the initial feedback has been incredible. I'm seeing lots of happy recipients of their knives all round the globe and I could not be more humbled to see people enjoying them. If you want to purchase one yourself, you can visit my online store. If you find they are out of stock, be sure to sign up for my marking knife notifications by clicking the button below.
They are simply stunning! Knowing the amount of thought behind the design and process makes them even more appealing. I also want notifications but the link is broken. Decisions, decisions! Save my name, email, and website in this browser for the next time I comment. Matt Estlea. The Story of My Marking Knives. April 21, All the way from initial concept, design, prototyping, manufacturing, and fulfilment.
This is the story of how my custom marking knives went from an idea into my head, to a tool that people can use and treasure. The Idea. The First Prototype. Planning and Research. Blade Sizing. Grub Screw Placement. When it blew up There was a split in the rosewood that I didn't see. Massive Oops I forgot to cut the blade slot before attaching the ferrule.
Overtightening I decided to highly polish the ferrule as an experiment, then proceeded to overtighten it in the chuck jaws Bendy Bendy The slitting saws I use are extremely flexible. Car Crash One second I was chamfering the copper, the next second my pants were brown. Remounting The shank was too tight in the handle, so I decided to machine it down slightly. Araldyte Fail When the araldyte joint failed, causing the ferrule to rotate around the blade holder.
Drilling Through When I forgot to set the depth stop on the drill and blew through the opposite side of the ferrule. Snap The Tap One of the many occurrences where the tap snapped while cutting the thread. Another Failed Joint Aradyte rapid didn't work for the wood to metal joint either.
Stupidity When the slitting saw broke and I decided to mount it on the lathe afterwards as an experiment. Flying Sharp Things When you're fitting the blade for the final time and it snaps in the slot. Finest Quality The only slitting saws I could find were available from China. Excessive Sanding When I got carried away while sanding the handle and ended up shaping the brass ferrule too! Snap the Tap V2 Yep. The Process. Sign up to my marking knife notification where you will get the latest news about the batch I am currently working on.
I promise there is no spam, all emails are written by me and I'm not organised enough to constantly send emails! Click Here. Leave a Reply Cancel reply Your email address will not be published. Comment Name Email Website Save my name, email, and website in this browser for the next time I comment.
Follow me at:. Reviewed by: Ralph , December 03, Review of: Skinner Kit I ordered one, built it with purple heart wood for handle material. Added a brass butt one the end.
It came out so good I ordered 2 more. One is done, and another on the way. Great kit and very reasonable on the price. I worked the sheath for a long time and it softened up quite a bit. Be first to know about the new products and get exclusive offers. Knife Making Supplies.
View as Grid List. Bone Scales - Small This set of small bone scales are a great addition to any custom knife project. This intermediate skill level kit includes all the basics to make a fully functional and beautiful knife - hardwood handle material, solid brass parts, a real leather sheath blank and high grade stainless steel knife blade.
This intermediate skill level kit includes all the basics to make a fully functional and beautiful knife - hardwood handle material, solid brass parts, a real leather sheath blank and a high grade, two tone black and silver stainless steel blade.
This set of 2 medium Sambar scales is sized perfectly for your next pocket knife, letter opener or other small craft projects. This set of 2 small Sambar scales is sized perfectly for your next pocket knife, letter opener or other small craft projects.
Sambar Stag Handle - 1 piece 5" round With exquisite feel and density for handle scales, Sambar stag is a premium material. Sambar Stag Handle - 1 piece 4" round We've found a source that imported ahead of the ban and are happy to bring this find to you. Top Customer Reviews.
Reviewed by: Daniel , June 16, Reviewed by: Chuck , July 23, Didn't know what to expect for the price. Related searches. Need help? Visit the help section or contact us. Go back to filtering menu. Skip to main search results. Eligible for Free Shipping. Customer Review.
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