The cost for this DIY also is minimal. Scrap Adirondack Chair by wholman in Furniture. This heart shaped band saw box features two compartments as well as a music box movementEach plan features step by step instructions with detail photographsExploded illustrations for various project steps, a cut list and cutting diagramConvenience Plus Buying Guide so you know exactly what supplies are required to complete the projectThese plans are for beginner or…. Think about your back porch, deck, or even a tree in your home, yard or garden. Wing Rib Making wooden boxes with a router dog by littleharm in Home Improvement. Magnetic Key Shelf by Bannockburn in Furniture. How to Build a Chain Clock by stevemoseley in Art.

Usually overnight, but the weather will make a difference in drying time. Once everything is dry it's time to make the bottom and top that fit inside the bands. They are cut out using the bands as a template. I put the base on the piece of wood I'm using for the bottom and trace around the inside of the box. Visit my blog The Nature of Things for thoughts on a variety of nature related topics. This is done using toothpicks who would have thought that making Shaker boxes would require toothpicks.

I made myself a jig to hold my drill so I can pre-drill holes for the toothpicks through the side into the bottom.

This has to be precise or the hole will be too high and come out the top or two low and miss the top entirely. The jig helps keep everything steady. Traditionally the Shakers didn't finish the inside of their boxes, and they often used milk paint for the exterior. However, I like to use a simple oil finish. The box on the right is made from cherry with a curly maple top. The hole is original to the board that the top came from and was most likely made when a tap was drilled into the trunk of the tree for maple sugaring.

It was made by a customer of mine as a thank you gift for a pair of Jefferson lap desks I made for him. I have great customers! I like the process of making Shaker boxes, because most of it is done without power tools. It's simple, but not easy and the result is both beautiful and useful. In the end, isn't that what making Shaker boxes should be all about? Once you've gotten good at making Shaker boxes it's fun to start experimenting with different woods for the top.

Keep in mind however, that wood moves with the seasons and the larger the box the bigger the problem. I have more information about wood and wood characteristics at this link.

For those who are interested in this site check out the links and let me know if there is a topic you would like to see me cover. Please note: woodworking is potentially dangerous. Please read my woodworking disclaimer before using any information on this site or any site you may be directed to from here. Only then does the hinge set matter. While it is possible to use only a chisel, it is difficult to get an even and flat depth for the bottom of the hinge set, which is why I recommend using a router to control the depth.

There is a tool called a router plane which would can ensure a flat bottom hinge set. Everyone always mentions that small steel screws should be inserted first. Where can I find these small screws in steel?

Every place seems to offer them in brass. I bought a Making Wooden Boxes With Hand Tools Ltd pair of Vertex 90 stop hinges. When the hinges are closed and parallel there is a gap between them about the width of each hinge. The hinge will not close flat. Is this a defect or is this how they are supposed to be? Hi, Brian. They should close flat. I would look closely at the screws, and be sure that you are using the right size, and that they are completely flush with the surface of the hinge and not slightly protruding.

If you use a domed screw head, or do not completely sink them, they will not close properly. Any suggestions.. Hi DK. Perhaps you might consider making some wooden hinges that sit over the top. That would eliminate the gap, and would have enough strength to fasten through the basswood. These can provide a beautiful accent Making Wooden Boxes With A Router Analysis to a project as well. I need to make 20 hinge mortises on small boxes. Are there any jigs that i can make or buy? Hi Alexander.

I would suggest making a simple jig by making a cutout in scrap wood in the shape of your hinge, and using a router and small straight bit to mill the mortise. Looks like perhaps mortise is a tad too shallow? I set the router bit the way you suggested…any comments? Hi Michael. My suspicion is that the mortise is not quite deep enough.

Hold a straight edge across the hinge and wood when the hinge is installed and see if you can notice a slight height difference. A slight difference will create a noticeable gap in the top. Although not the hinges you are describing, I am asking about a support lid stay, a kind of hinge I suppose!

I have asked how to fit them on Google, rephrasing every way possible, and I cannot get an answer to the simple question, How do I attach them. Sorry if I am out of line not asking about the hinges you are describing. I would be very grateful for some help. Thank you. Hi Sharon. Can you provide a link to the product that you are trying to install, please? We do not have any generalized instructions for this, and they are probably all different, but sometimes the manufacturer or retailer can supply installation instructions for the products that they sell so you might want to start there.

If I gave you the specific measurements of the jewelry box, would you be able to tell me where to position the lid stay? Controlling even a small router has a large chance of failure.

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